Method for manufacturing foam molded body

Patent metadata

Field	Value
Publication number	US-11679537-B2
Application number	US-201916976817-A
Country	US
Kind code	B2
Filing date	Mar 22, 2019
Priority date	Mar 29, 2018
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

Provided is a method for manufacturing a foam molded body that can make a shape of bubbles close to a perfect circle. According to the present disclosure, a method for manufacturing a foam molded body, including a step of forming a foam parison from a melt-kneaded resin obtained by melting and kneading a raw material resin and a foaming gas in a cylinder of an extruder and molding the foam parison to obtain the foam molded body, wherein the foaming gas contains 0.1 to 1.0% of argon, is provided.

First claim

The invention claimed is:

1. A method for manufacturing a foam molded body, comprising
a step of forming a foam parison by melting and kneading a raw material resin and a foaming gas in a cylinder of an extruder to obtain a melt-kneaded resin,
storing the melt-kneaded resin in a cylinder of an accumulator, and
after a predetermined amount of the melt-kneaded resin is stored in the cylinder of the accumulator, moving a piston of the accumulator to extrude the melt-kneaded resin from a die slit provided in a head, and
a step of molding the foam parison using split molds to obtain the foam molded body, wherein the molding is a blow molding in which the foam parison is molded by blowing air into cavity of the split molds, and the foaming gas is a gas obtained by removing oxygen from air with an absorbent, wherein the cylinder is provided with an injector for injecting the foaming gas into the cylinder, the gas supply device is connected to the injector via a pipe, the gas supply device includes a nitrogen cylinder and a nitrogen gas generation unit which removes oxygen from air by using the adsorbent; and the pipe is branched so as to be connected to both of the nitrogen cylinder and the nitrogen gas generation unit.

Assignees

• Kyoraku Co Ltd

Inventors

• Ono Yoshinori

Classifications

• B29C49/04

  Extrusion blow-moulding · CPC title

• B29C44/50 Primary

  using pressure difference, e.g. by extrusion or by spraying {(B29C44/468 takes precedence)} · CPC title

• B29C67/20

  for porous or cellular articles, e.g. of foam plastics, coarse-pored {(chemical aspects of working up macro-molecular substances to porous or cellular articles C08J9/00)} · CPC title

• C08J9/12

  by a physical blowing agent · CPC title

• C08J2201/03

  Extrusion of the foamable blend · CPC title