Expandable fusion implant and related methods

Patent metadata

Field	Value
Publication number	US-11679000-B2
Application number	US-202117221546-A
Country	US
Kind code	B2
Filing date	Apr 2, 2021
Priority date	May 22, 2013
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

An expandable spinal fusion implant including first and second endplates coupled to an expansion member that sits within a housing. The expansion member is translated by a drive mechanism, whereby translation of the expansion member by the drive mechanism in a distal and proximal directions causes the distance between the endplates to increase and decrease, respectively.

First claim

What is claimed is:

1. An expandable fusion implant, comprising:
first and second endplates each having a bone contacting surface;
a housing;
an expansion mechanism configured to translate on a plurality of rails at least partially disposed within the housing; and
a drive mechanism having a head, a shaft extending from the head and terminating in a distal end, the shaft dimensioned to be received through an aperture in a proximal wall of the housing and the distal end configured to be received within a recess in the expansion mechanism,
wherein the drive mechanism is configured to translate the expansion mechanism relative to a distal wall of the housing, and the expansion mechanism is configured to change a distance between the first and second endplates, and
wherein an entirety of the drive mechanism extends along a single longitudinal axis that is offset from a central longitudinal axis extending between the proximal wall and the distal wall of the housing.

2. The expandable fusion implant of claim 1 , wherein the first and second endplates comprise an inferior endplate and a superior endplate.

3. The expandable fusion implant of claim 1 , having a fusion aperture extending between the bone contact surfaces of the first and second endplates.

4. The expandable fusion implant of claim 3 , wherein a central aperture in the expansion mechanism is in communication with the fusion aperture.

5. The expandable fusion implant of claim 1 , wherein rotation of the shaft in a first direction translates the expansion mechanism toward the distal wall of the housing, the expansion mechanism configured to move the endplates relative to the housing and increase the distance between the endplates.

6. The expandable fusion implant of claim 5 , wherein rotation of the shaft in a second direction opposite the first direction, translates the expansion mechanism away from the distal wall of the housing, the expansion mechanism configured to move the endplates relative to the housing and decrease the distance between the endplates.

7. An expandable fusion implant, comprising:
first and second endplates each having a bone contacting surface and an interior surface, the interior surface of each of the first and second endplates including a first and second ramped portions;
an expansion mechanism having a first wedge and a second wedge that engage the first and second ramped portions of the first endplate and the first and second ramped portions of the second endplate;
a housing defined by opposing lateral walls, a distal wall and a proximal wall, the housing having at least one rail retained at least partially in the housing with the expansion mechanism configured to ride on the at least one rail; and
a drive mechanism having a head, a shaft extending from the head and terminating in a distal end, the shaft dimensioned to be received through an aperture in the proximal wall of the housing and the distal end configured to be received within a recess in the expansion mechanism,
wherein rotation of the shaft in a first direction translates the expansion mechanism toward the distal wall of the housing, the expansion mechanism configured to move the endplates relative to the housing to increase the distance between the endplates, and
wherein a central axis of an entirety of the drive mechanism is offset from a central axis of the housing extending from the proximal wall to the distal wall of the housing.

8. The expandable fusion implant of claim 7 , wherein rotation of the shaft in a second direction opposite the first direction, translates the expansion mechanism away from the distal wall of the housing, the expansion mechanism configured to move the endplates relative to the housing and decrease the distance between the endplates.

9. The expandable fusion implant of claim 7 , having a fusion aperture extending between the bone contact surfaces of the first and second endplates.

10. The expandable fusion implant of claim 7 , wherein each of the first and second endplates includes a distal extension projecting from a distal end thereof towards the distal wall of the housing.

11. The expandable fusion implant of claim 7 , wherein the first wedge includes a first ramp and the second wedge includes a second ramp, and each of the first and second ramps of the first and second wedges face at least partially toward the distal wall of the housing.

12. The expandable fusion implant of claim 7 , wherein the first wedge engages the first ramped surfaces of the first endplate and the second endplate when the expansion mechanism translates toward the distal wall of the housing, and the second wedge engages the second ramped surfaces of the first endplate and the second endplate when the expansion mechanism translates toward the distal wall of the housing.

13. An expandable fusion implant, comprising:
first and second endplates each having a bone contacting surface and an interior surface with a central fusion aperture extending there between, the interior surface of each of the first and second endplates including a first and second ramped portions;
an expansion mechanism having a first wedge and a second wedge that engage the first and second ramped portions of the first endplate and the first and second ramped portions of the second endplate;
a housing defined by opposing lateral walls, a distal wall and a proximal wall, the housing having at least one rail retained at least partially in the housing with the expansion mechanism configured to ride on the at least one rail; and
a drive mechanism having a head, a shaft extending from the head and terminating in a distal end, the shaft dimensioned to be received through an aperture in the proximal wall of the housing and the distal end configured to the received within a recess in the expansion mechanism;
wherein rotation of the shaft translates the expansion mechanism relative to the distal wall of the housing, and
wherein a central axis of an entirety of the drive mechanism is offset from a central axis of the housing extending from the proximal wall to the distal wall of the housing.

14. The expandable fusion implant of claim 13 , wherein rotation of the shaft in a first direction translates the expansion mechanism toward the distal wall of the housing, the expansion mechanism configured to move the endplates relative to the housing and increase the distance between the endplates.

15. The expandable fusion implant of claim 13 , wherein rotation of the shaft in a second direction opposite the first direction, translates the expansion mechanism away from the distal wall of the housing, the expansion mechanism configured to move the endplates relative to the housing and decrease the distance between the endplates.

16. The expandable fusion implant of claim 13 , wherein the drive mechanism is offset from a width centerline extending from the proximal wall to the distal wall of the housing.

17. The expandable fusion implant of claim 13 , wherein each of the first and second endplates includes a distal extension projecting from a distal end thereof towards the distal wall of the housing.

18. The expandable fusion implant of claim 13 , wherein the first wedge engages the first ramped surfaces of the first endplate and the second endplate when the expansion mechanism translates toward the distal wall of the housing, and the second wedge engages the second ramped surfaces of the first endplate and the second endplate when the expansion mechanism translates toward the distal wall of the housing.

Assignees

• Nuvasive Inc

Inventors

• Stein Christopher

Classifications

• A61F2002/30579

  with mechanically expandable devices, e.g. fixation devices · CPC title

• A61F2002/30265

  Flat parallelepipeds · CPC title

• A61F2002/30556

  for adjusting thickness · CPC title

• A61F2002/30828

  parallel · CPC title

• A61F2/447 Primary

  substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section · CPC title