Contact ring for highly dynamic applications

Patent metadata

Field	Value
Publication number	US-11677202-B2
Application number	US-202117527556-A
Country	US
Kind code	B2
Filing date	Nov 16, 2021
Priority date	Nov 19, 2020
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

A contact ring including a ring-shaped structure formed of an electrically conductive material. The ring-shaped structure has a plurality of projections on at least one side and a plurality of blades on at least one side. The projections and the blades penetrate an electrically insulating surface layer of each of a pair of contact elements and contact an electrically conductive material of each of the contact elements to electrically connect the contact elements.

First claim

What is claimed is:

1. A contact ring, comprising:
a ring-shaped structure formed of an electrically conductive material, the ring-shaped structure defining a plane and having a plurality of projections on at least one side and a plurality of blades on at least one side, the blades extending at an angle greater than an angle of the projections relative to the plane, wherein the projections and the blades penetrate an electrically insulating surface layer of each of a pair of contact elements and contact an electrically conductive material of each of the contact elements to electrically connect the contact elements.

2. The contact ring of claim 1 , wherein the ring-shaped structure is arranged in a flat manner.

3. The contact ring of claim 1 , wherein the ring-shaped structure has a slot in a radial direction.

4. The contact ring of claim 1 , wherein each of the projections has a tapering end section connected to one of the contact elements.

5. The contact ring of claim 1 , wherein at least one of the projections is bent to form a spring contact.

6. The contact ring of claim 1 , wherein each of the blades has a tapered end portion connected to one of the contact elements.

7. The contact ring of claim 1 , wherein a portion of each of the blades is bent.

8. The contact ring of claim 1 , wherein the electrically conductive material is a silver-plated copper alloy.

9. The contact ring of claim 1 , wherein the projections include a first plurality of projections on an inner side of the ring-shaped structure and a second plurality of projections on an outer side of the ring-shaped structure.

10. The contact ring of claim 9 , wherein the first plurality of projections and the second plurality of projections are bent out of a plane of the ring-shaped structure in opposite directions.

11. The contact ring of claim 1 , wherein the blades include a first plurality of blades on an inner side of the ring-shaped structure and a second plurality of blades on an outer side of the ring-shaped structure.

12. The contact ring of claim 11 , wherein the first plurality of blades and the second plurality of blades are bent out of a plane of the ring-shaped structure in opposite directions.

13. The contact ring of claim 1 , wherein the ring-shaped structure has five projections and six blades on each of an inner side and an outer side.

14. The contact ring of claim 1 , wherein only one of an outer side and an inner side of the ring-shaped structure has the projections and the blades.

15. The contact ring of claim 14 , wherein the ring-shaped structure has a slot in a radial direction, a pair of edges of the slot form a pair of blades bent out of a plane of the ring-shaped structure in opposite directions.

16. The contact ring of claim 14 , wherein the ring-shaped structure has sixteen projections and nine blades on one of the outer side and the inner side.

17. A contact system, comprising:
a first contact element formed of an electrically conductive material with an electrically insulating surface layer;
a second contact element formed of the electrically conductive material with the electrically insulating surface layer; and
a contact ring including a ring-shaped structure having a plurality of projections on at least one side and a plurality of blades on at least one side, the blades extending at an angle greater than an angle of the projections relative to the planar surface, wherein the projections and the blades penetrate the electrically insulating surface layer of each of the contact elements and contact the electrically conductive material of each of the contact elements to electrically connect the contact elements, whereby the blades stiffen the contact system so that the projections exhibit less vibration and the contact system has a higher vibration resistance overall.

18. The contact system of claim 17 , wherein the contact ring is integrated into one of the first contact element and the second contact element.

19. A contact ring, comprising:
a ring-shaped structure formed of an electrically conductive material, the ring-shaped structure having a plurality of projections on at least one side and a plurality of blades on at least one side, the projections and the blades penetrate an electrically insulating surface layer of each of a pair of contact elements and contact an electrically conductive material of each of the contact elements to electrically connect the contact elements, wherein only one of an outer side and an inner side of the ring-shaped structure has the projections and the blades, and the ring-shaped structure further comprise a slot in a radial direction, wherein a pair of edges of the slot form a pair of blades bent out of a plane of the ring-shaped structure in opposite directions.

Assignees

• Te Connectivity Germany Gmbh

Inventors

• Burghard Michael
• Fertig Jochen
• Masak Stefan
• Pollok Hubert
• Scheer Kevin
• Ivanov Ivan

Classifications

• F16B43/004

  with a radial cut in order to improve elasticity of the washer (F16B43/005 takes precedence) · CPC title

• H01R39/025

  Conductive materials · CPC title

• F16F1/324

  characterised by having tongues or arms directed in a generally radial direction, i.e. diaphragm-type springs · CPC title

• H01R4/60

  Connections between or with tubular conductors (H01R4/56 takes precedence) · CPC title

• H01R4/2404

  the contact members having teeth, prongs, pins or needles penetrating the insulation · CPC title