Catalyst and method for preparing the same

Patent metadata

Field	Value
Publication number	US-11677089-B2
Application number	US-202117397514-A
Country	US
Kind code	B2
Filing date	Aug 9, 2021
Priority date	Nov 21, 2016
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

The present specification relates to a carrier-nanoparticle complex, a catalyst including the same, an electrochemical cell or a fuel cell including the catalyst, and a method for preparing the same.

First claim

The invention claimed is:

1. A method for preparing a catalyst for a fuel cell comprising:
forming a polymer layer having an amine group and a hydrogen ion exchange group represented by the following Chemical Formula 12 on a carbon carrier;
preparing a reaction composition by adding the polymer layer-formed carbon carrier, a first metal precursor, a second metal precursor and a capping agent having a carboxyl group to a solvent, and,
using the reaction composition, preparing a carrier-nanoparticle complex having metal nanoparticles formed on the polymer layer of the carbon carrier; and
acid treating the complex;
wherein the polymer layer includes polyalkyleneimine (PEI) having the amine group and a hydrogen ion exchange polymer having the hydrogen ion exchange group, or a polymer derived from polyalkyleneimine having the amine group and a hydrogen ion exchange polymer having the hydrogen ion exchange group,
wherein the metal nanoparticles formed on the polymer layer of the carbon carrier include a first metal and a second metal, and further have an octahedron structure;
the first metal and the second metal are different from each other;
a molar ratio of the first metal and the second metal is from 0.8:0.2 to 0.9:0.1,
wherein the first metal includes at least one of platinum (Pt), palladium (Pd), rhodium (Rh), iridium (Ir) and ruthenium (Ru),
wherein the second metal includes at least one of nickel (Ni), osmium (Os), cobalt (Co), iron (Fe) and copper (Cu)
wherein Chemical Formula 12 is represented by the following:
—SO 3 − X  [Chemical Formula 12]

wherein, in Chemical Formula 12, X is a monovalent cation group; and
wherein based on the total elements on the polymer layer surface, the content of the nitrogen element of the amine group is greater than or equal to 0.01% by weight and less than or equal to 5% by weight, and the content of the sulfur element of the hydrogen ion exchange group of Chemical Formula 12 is greater than or equal to 0.01% by weight and less than or equal to 1% by weight.

2. The method for preparing a catalyst for a fuel cell of claim 1 , wherein the first metal precursor is at least one of platinum(II) acetylacetonate (Pt(acac) 2 ), palladium acetylacetonate (Pd(acac) 2 ), palladium acetate (Pd(OAc) 2 ), rhodium acetylacetonate (Rh(acac) 2 ), iridium acetylacetonate (Ir(acac) 2 ) and ruthenium acetylacetonate (Ru(acac) 2 ).

3. The method for preparing a catalyst for a fuel cell of claim 1 , wherein the second metal precursor is one of nickel(II) acetylacetonate, nickel(II) formate dihydrate, nickel(II) acetate tetrahydrate, copper(II) acetylacetonate, copper(II) formate hydrate, copper(II) acetate, cobalt(II) acetylacetonate, cobalt(II) acetate tetrahydrate, cobalt(II) formate, iron(II) acetylacetonate and iron(II) acetate.

4. The method for preparing a catalyst for a fuel cell of claim 1 , wherein an acid treatment solution of the acid treatment has a concentration of 2 M or less.

5. The method for preparing a catalyst for a fuel cell of claim 1 , wherein an acid treatment time of the acid treatment is longer than or equal to 1 hour and shorter than or equal to 5 hours.

6. The method for preparing a catalyst for a fuel cell of claim 1 , wherein the capping agent having a carboxyl group includes citric acid or a mixture of citric acid and sodium formate.

7. The method for preparing a catalyst for a fuel cell of claim 1 , wherein, based on a total weight of the reaction composition, a content of the capping agent having a carboxyl group is greater than or equal to 0.1% by weight and less than or equal to 2% by weight.

8. The method for preparing a catalyst for a fuel cell of claim 1 , wherein the reaction composition has a pH of 4 or lower.

9. The method for preparing a catalyst for a fuel cell of claim 1 , wherein the forming of a polymer layer comprises forming the polymer layer by introducing the carbon carrier to a solution including polyalkyleneimine and a hydrogen ion exchange polymer, or a solution including a polymer derived from polyalkyleneimine having an amine group and a hydrogen ion exchange polymer having the hydrogen ion exchange group.

Assignees

• Lg Chemical Ltd

Inventors

• Choi Ran
• Kim Sang Hoon
• Hwang Gyo Hyun
• Cho Jun Yeon
• Kim Kwanghyun
• Lee Wonkyun

Classifications

• H01M8/1018

  Polymeric electrolyte materials · CPC title

• B01J37/12

  Oxidising · CPC title

• H01M8/1004 Primary

  characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence) · CPC title

• H01M2004/8689

  Positive electrodes · CPC title

• B01J37/02

  Impregnation, coating or precipitation ({B01J37/0009 and B01J37/0018 take precedence } ; protection by coating B01J33/00) · CPC title