Optical fiber cable with high fiber count

Patent metadata

Field	Value
Publication number	US-11675122-B2
Application number	US-202117318510-A
Country	US
Kind code	B2
Filing date	May 12, 2021
Priority date	Jan 16, 2019
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

The present disclosure provides optical fibers with an impact-resistant coating system. The fibers feature low attenuation. The coating system includes a primary coating and a secondary coating. The primary coating and secondary coating have reduced thickness to provide low-diameter fibers without sacrificing protection. The primary coating has high tear strength and is resistant to damage caused by mechanical force. The secondary coating has high puncture resistance. The outer diameter of the optical fiber is less than or equal to 190 μm.

First claim

What is claimed is:

1. An optical fiber comprising:
a core region, the core region comprising silica glass doped with an alkali metal oxide, the core region having a radius r 1 in the range from 3.0 μm to 10.0 μm and a relative refractive index profile Δ 1 having a maximum relative refractive index Δ 1max in the range from −0.15% to 0.30%; and
a cladding region surrounding and directly adjacent to the core region, the cladding region having a radius r 4 in the range from 37.5 μm to 62.5 μm; and
a primary coating surrounding and directly adjacent to the cladding region, the primary coating having a radius r 5 , an in situ modulus in the range from 0.05 MPa to 0.30 MPa and a thickness r 5 −r 4 in the range from 8.0 μm to 20.0 μm; and
a secondary coating surrounding and directly adjacent to the primary coating, the secondary coating having a radius r 6 less than or equal to 100.0 μm, a Young's modulus greater than 1600 MPa and a thickness r 6 −r 5 in the range from 8.0 μm to 20.0 μm; and
wherein the optical fiber has a wire-mesh covered drum microbending loss at 1550 nm of less than 1.0 dB/km.

2. The optical fiber of claim 1 , wherein the core region comprises a portion having a constant relative refractive index with a width in the radial direction of at least 2.0 μm.

3. The optical fiber of claim 1 , wherein the radius r 4 is in the range from 42.5 μm to 57.5 μm.

4. The optical fiber of claim 1 , wherein the cladding region comprises an outer cladding region, the outer cladding region having a relative refractive index Δ 4 in the range from −0.45% to −0.15%.

5. The optical fiber of claim 1 , wherein the core region comprises an inner core region and an outer core region, the inner core region having a radius r a in the range from 0.25 μm to 3.0 μm and the outer core region having the radius r 1 .

6. The optical fiber of claim 5 , wherein the inner core region has a relative refractive index profile described by an α-profile with an α value less than 10 and the outer core region has a relative refractive index profile described by an α-profile with an α value greater than 50.

7. The optical fiber of claim 1 , wherein the cladding region comprises a depressed index cladding region directly adjacent to the core region and an outer cladding region surrounding and directly adjacent to the depressed index cladding region, the depressed index cladding region having a radius r 3 in the range from 10.0 μm to 30.0 μm, a relative refractive index Δ 3 in the range from −0.20% to −0.70%, the outer cladding having the radius r 4 and a relative refractive index Δ 4 in the range from −0.60% to 0.0%.

8. The optical fiber of claim 1 , wherein the radius r 5 is less than or equal to 80 μm.

9. The optical fiber of claim 1 , wherein the thickness r 5 −r 4 is in the range from 10.0 μm to 17.0 μm.

10. The optical fiber of claim 1 , wherein the primary coating is a cured product of a coating composition comprising:
a radiation-curable monomer;
an adhesion promoter, the adhesion promoter comprising an alkoxysilane compound or a mercapto-functional silane compound; and
an oligomer, the oligomer comprising:
a polyether urethane acrylate compound having the molecular formula:

wherein
R 1 , R 2 and R 3 are independently selected from linear alkylene groups, branched alkylene groups, or cyclic alkylene groups;
y is 1, 2, 3, or 4; and
x is between 40 and 100; and

a di-adduct compound having the molecular formula:

wherein the di-adduct compound is present in an amount of at least 1.0 wt % in the oligomer.

11. The optical fiber of claim 1 , wherein the radius r 6 is less than or equal to 85.0 μm.

12. The optical fiber of claim 1 , wherein the thickness r 6 −r 5 is in the range from 10.0 μm to 18.0 μm.

13. The optical fiber of claim 1 , wherein the secondary coating is the cured product of a composition comprising:
a first monomer, the first monomer comprising a first bisphenol A diacrylate compound.

14. The coating composition of claim 13 , further comprising a second monomer, the second monomer comprising a second bisphenol A diacrylate compound.

15. The coating composition of claim 14 , wherein the first bisphenol A diacrylate compound is an alkoxylated bisphenol A diacrylate compound and the second bisphenol A diacrylate compound is a bisphenol A epoxy diacrylate compound.

16. The optical fiber of claim 1 , wherein the secondary coating is the cured product of a composition comprising:
an alkoxylated bisphenol-A diacrylate monomer in an amount greater than 55 wt %, the alkoxylated bisphenol-A diacrylate monomer having a degree of alkoxylation in the range from 2 to 16; and
a triacrylate monomer in an amount in the range from 2.0 wt % to 25 wt %, the triacrylate monomer comprising an alkoxylated trimethylolpropane triacrylate monomer having a degree of alkoxylation in the range from 2 to 16 or a tris[(acryloyloxy)alkyl] isocyanurate monomer.

17. The optical fiber of claim 1 , wherein the secondary coating has an in situ glass transition temperature T g greater than 100° C.

18. The optical fiber of claim 1 , wherein the secondary coating has a normalized puncture load greater than 4.0×10 −3 g/μm 2 .

19. The optical fiber of claim 1 , wherein the secondary coating has a load transfer parameter P 1 /P less than 0.0178.

20. The optical fiber of claim 1 , wherein the optical fiber has an attenuation less than or equal to 0.160 dB/km at a wavelength of 1550 nm.

Assignees

• Corning Inc

Inventors

• Bickham Scott Robertson
• Li Ming-Jun
• Tandon Pushkar
• Tandon Ruchi Sarda

Classifications

• C03C25/50

  Coatings containing organic materials only · CPC title

• G02B6/02395 Primary

  Glass optical fibre with a protective coating, e.g. two layer polymer coating deposited directly on a silica cladding surface during fibre manufacture (G02B6/02052, G02B6/02057, G02B6/024, G02B6/032, G02B6/105, G02B6/14 take precedence; coating on fibre gratings G02B6/02104; multilayer core or cladding G02B6/036; reinforcing splice joints G02B6/2558; optical cables, i.e. comprising protective structures external to the protective coating such as a jacket or plural coated optical fibres G02B6/44; coating of glass to obtain optical fibres C03C25/104) · CPC title

• G02B6/0286

  Combination of graded index in the central core segment and a graded index layer external to the central core segment (G02B6/0288 takes precedence) · CPC title

• G02B6/03627

  arranged - + · CPC title

• C03C25/1065

  Multiple coatings · CPC title