Optically anisotropic film stack including solid crystal and fabrication method thereof

Patent metadata

Field	Value
Publication number	US-11675118-B2
Application number	US-202117363982-A
Country	US
Kind code	B2
Filing date	Jun 30, 2021
Priority date	Sep 15, 2020
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

A film stack includes a plurality of first films and a plurality of second films alternately stacked. At least one second film of the plurality of second films includes a solid crystal including crystal molecules aligned in a predetermined alignment direction. At least one first film of the plurality of first films includes an alignment structure configured to at least partially align the crystal molecules of the solid crystal in the predetermined alignment direction.

First claim

What is claimed is:

1. A film stack, comprising:
a plurality of first films and a plurality of second films alternately stacked,
wherein at least one second film of the plurality of second films includes a solid crystal including crystal molecules aligned in a predetermined alignment direction,
wherein at least one first film of the plurality of first films includes an alignment structure configured to at least partially align the crystal molecules of the solid crystal in the predetermined alignment direction, and
wherein an in-plane optical anisotropy of the at least one second film is at least 0.5.

2. The film stack of claim 1 , wherein the solid crystal is an organic solid crystal.

3. The film stack of claim 1 , wherein the at least one first film includes an anisotropic organic material, an anisotropic inorganic material, an isotropic organic material, or an isotropic inorganic material.

4. The film stack of claim 1 , wherein the in-plane optical anisotropy of the at least one second film a is higher than an in-plane optical anisotropy of the at least one first film.

5. The film stack of claim 1 ,
wherein an in-plane optical anisotropy of the at least one first film is smaller than 0.1.

6. The film stack of claim 1 ,
wherein a first refractive index difference between a first in-plane refractive index of the at least one second film and a first in-plane refractive index of the at least one first film is at least 0.2, and a second refractive index difference between a second in-plane refractive index of the at least one second film and a second in-plane refractive index of the at least one first film is smaller than 0.1.

7. The film stack of claim 1 , wherein the alignment structure includes at least one of a photosensitive material, a polymer, an amorphous polymer, liquid crystalline, a liquid crystalline polymer, an amorphous inorganic material, or a crystalline inorganic material.

8. The film stack of claim 1 , wherein
the plurality of second films include a plurality of solid crystals disposed in a stacked configuration, and
the plurality of first films include a plurality of alignment structures disposed between the solid crystals.

9. The film stack of claim 1 , wherein the solid crystal is optically anisotropic with a principal refractive index of at least 1.5, the principal refractive index being a refractive index in a direction parallel to an axis of the solid crystal, and the axis of the solid crystal being an axis along which the solid crystal has a highest refractive index.

10. The film stack of claim 1 , further comprising a plurality of third films alternately stacked with the first films and the second films.

11. The film stack of claim 10 , wherein at least one of the plurality of third films includes an anisotropic organic material, an anisotropic inorganic material, an isotropic organic material, or an isotropic inorganic material.

12. A film stack, comprising:
a plurality of first films and a plurality of second films alternately stacked,
wherein at least one second film of the plurality of second films includes a solid crystal including crystal molecules aligned in a predetermined alignment direction,
wherein at least one first film of the plurality of first films includes an alignment structure configured to at least partially align the crystal molecules of the solid crystal in the predetermined alignment direction, and
wherein the alignment structure includes a hexagonal boron nitride or graphene layer.

13. The film stack of claim 1 , wherein the at least one second film is uniaxially or biaxially anisotropic.

14. The film stack of claim 1 , wherein the film stack is configured to function as a reflective polarizer to selectively transmit a light with a first polarization, and selectively reflect a light with a second polarization orthogonal to the first polarization.

15. The film stack of claim 12 ,
wherein a first in-plane optical anisotropy of the at least one first film is smaller than 0.1, and a second in-plane optical anisotropy of the at least one second film is at least 0.2.

Assignees

• Meta Platforms Tech Llc

Inventors

• Malhotra Tanya
• Rao Tingling
• Diaz Liliana Ruiz
• Yaroshchuk Oleg
• Ye Sheng
• Ouderkirk Andrew John
• Koshelev Alexander
• Purvis Ii Lafe Joseph
• Wang Junren
• Boromand Arman

Classifications

• G02B5/3016

  involving passive liquid crystal elements (optical properties of liquid crystals G02F1/0063; polarising elements associated with active liquid crystal devices G02F1/133528) · CPC title

• C09K2323/031

  Polarizer or dye · CPC title

• G02B5/3041 Primary

  comprising multiple thin layers, e.g. multilayer stacks · CPC title

• C09K2323/035

  Ester polymer, e.g. polycarbonate, polyacrylate or polyester · CPC title

• C09K2323/03

  Viewing layer characterised by chemical composition · CPC title