Clip for mounting a solar module to a rail system

Patent metadata

Field	Value
Publication number	US-11674537-B2
Application number	US-202016903431-A
Country	US
Kind code	B2
Filing date	Jun 17, 2020
Priority date	Jun 17, 2020
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

The present disclosure relates to a solar power system including at least one mounting assembly including a rail, at least one framed solar module, and at least one clip to secure the solar module to the rail. The clip includes at least a pair of sidewalls extending from a top plate or rear wall, each sidewall including a slot, a recess, and a locking member, at least one of the slot, recess, or both include a serrated edge. The clips may secure a solar module to the rail by coupling to the frame of the solar module to a rail of the mounting assembly within the slots of the sidewalls. The clips may be secured to the mounting assembly by locking members positioned on a distal end thereof. The clips may establish an electrical grounding connection between the frame of the solar module and the rail.

First claim

What is claimed is:

1. A clip suitable for mounting at least one solar module to a railing system, the clip comprising,
a top plate including a top proximal end portion, a top distal end portion, and opposite first and second top side end portions extending therebetween,
a first sidewall extending downwardly from the first top side end portion of the top plate, the first sidewall including a first upper portion defining a first upper length, a first lower portion defining a first lower length greater than the first upper length, and a first locking member positioned on a first lower distal end portion of the first lower portion, the first upper portion and the first lower portion separated in part by a first slot and a first recess proximal to the first slot, the first recess connecting a first upper edge of the first slot to a first lower edge of the first slot, at least one of the first upper edge, the first lower edge, or the recess is serrated, wherein the first upper edge of the first slot is generally coplanar with the top plate and the first lower edge of the first slot extends distally from the first recess at an acute angle relative to the first upper edge,
a second sidewall extending downwardly from the second top side end portion of the top plate, the second sidewall including a second upper portion defining a second upper length, a second lower portion defining a second lower length greater than the first upper length, and a second locking member positioned on a second lower distal end portion of the second lower portion, the second upper portion and the second lower portion separated in part by a second slot and a second recess proximal to the second slot, the second recess connecting a second upper edge of the second slot to a second lower edge of the second slot, at least one of the second upper edge, the second lower edge, or the recess is serrated, and
a rear wall connected to at least one of the top proximal end portion of the top plate, a first sidewall proximal end portion, or a second sidewall proximal end portion.

2. The clip of claim 1 , wherein the top plate further includes a first top portion connected to the first sidewall, a second top portion connected to the second sidewall and a top slit separating the first top portion from the second top portion.

3. The clip of claim 1 , further comprising a front face extending downward from the top distal end portion of the top plate and optionally connecting to at least one of the first upper portion of the first sidewall or the second upper portion of the second sidewall.

4. The clip of claim 1 , wherein the first and second sidewalls are generally parallel to each other.

5. The clip of claim 1 , wherein the first and second sidewalls are generally perpendicular to the top plate and the rear wall.

6. The clip of claim 1 , wherein the first lower edge of the first slot is generally coplanar with the top plate and the first upper edge of the first slot extends distally from the first recess at an acute angle relative to the first lower edge.

7. The clip of claim 1 , wherein the first recess is generally circular.

8. The clip of claim 1 , wherein the first recess is serrated.

9. The clip of claim 1 , wherein both the first upper edge and the first lower edge of the first slot are serrated.

10. The clip of claim 1 , wherein both the second upper edge and the second lower edge of the second slot are serrated.

11. The clip of claim 1 , wherein the second upper edge of the second slot is generally coplanar with the top plate and the second lower edge of the second slot extends distally from the second recess at an acute angle relative to the second upper edge.

12. The clip of claim 1 , wherein the second lower edge of the second slot is generally coplanar with the top plate and the second upper edge of the second slot extends distally from the second recess at an acute angle relative to the second lower edge.

13. The clip of claim 1 , wherein the clip further comprises a rear aperture positioned between the top proximal end portion of the top plate and the rear wall.

14. The clip of claim 1 , wherein the rear wall further includes a first rear wall end portion connected to the first sidewall, a second rear wall end portion connected to the second sidewall and a rear slit separating the first rear wall end portion from the second rear wall end portion.

15. The clip of claim 14 , wherein the clip further comprises a rear aperture positioned between the top proximal end portion of the top plate and the first and second rear wall portions.

16. The clip of claim 1 , wherein the first locking member extends from the distal end portion of the first lower portion towards the first upper portion.

17. The clip of claim 1 , wherein the second locking member extends from the distal end portion of the second lower portion towards the second upper portion.

18. The clip of claim 1 , wherein the clip is a one-piece clip.

19. A kit for a solar power system comprising:
at least one framed solar module,
at least one mounting frame including a support rail for supporting the at least one framed solar module; and
at least one clip including at least one structural wall selected from a top plate, a rear wall, or both, and at least a first and second sidewalls extending from opposite ends of the at least one structural wall and forming a channel therebetween, the first sidewall including a first upper portion defining a first upper length, a first lower portion defining a first lower length greater than the first upper length, and a first locking member positioned on a first lower distal end portion of the first lower portion, the first upper portion and the first lower portion separated in part by a first slot and a first recess proximal to the first slot, the first recess connecting a first upper edge of the first slot to a first lower edge of the first slot, at least one of the first upper edge, the first lower edge, or the recess is serrated, wherein the first upper edge of the first slot is generally coplanar with the top plate and the first lower edge of the first slot extends distally from the first recess at an acute angle relative to the first upper edge, and the second sidewall including a second upper portion defining a second upper length, a second lower portion defining a second lower length greater than the first upper length, and a second locking member positioned on a second lower distal end portion of the second lower portion, the second upper portion and the second lower portion separated in part by a second slot and a second recess proximal to the second slot, the second recess connecting a second upper edge of the second slot to a second lower edge of the second slot, at least one of the second upper edge, the second lower edge, or the recess is serrated.

Assignees

• Nextracker Inc
• Nextracker Llc

Inventors

• Watson Tyler
• Delgado-Nanez Ricardo

Classifications

• F24S25/634

  Clamps; Clips · CPC title

• Y02B10/10

  Photovoltaic [PV] · CPC title

• H02S20/00 Primary

  Supporting structures for PV modules · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• Y02E10/47

  Mountings or tracking · CPC title