Heating member for a vehicle exhaust gas purification device

Patent metadata

Field	Value
Publication number	US-11674420-B2
Application number	US-202017439027-A
Country	US
Kind code	B2
Filing date	Mar 18, 2020
Priority date	Mar 20, 2019
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

A heating member for a vehicle exhaust gas purification device includes an electrically conductive outer peripheral frame that has a geometric center and is symmetrical about an axis. An electrically conductive central support is centered on the geometric center, and a perforated heating grid is centered on the geometric center. The heating grid extends between the electrically conductive central support and the electrically conductive outer peripheral frame. The heating grid is formed of a plurality of strands connected by nodes, with the plurality of strands delimiting openings therebetween.

First claim

The invention claimed is:

1. A heating member for a vehicle exhaust gas purification device comprising:
an electrically conductive outer peripheral frame having a geometric center and being symmetrical about an axis;
an electrically conductive central support centered on the geometric center; and
a perforated heating grid centered on the geometric center, the perforated heating grid extending between the electrically conductive central support and the electrically conductive outer peripheral frame, the perforated heating grid being formed of a plurality of strands connected by nodes, the plurality of strands delimiting openings between the plurality of strands, wherein the heating member comprises an electrically conductive separation ring centered on the geometric center, the perforated heating grid having a first mesh of strands from the plurality of strands, the first mesh of strands being between the electrically conductive separation ring and the electrically conductive outer peripheral frame, and a second mesh of strands from the plurality of strands, the second mesh of strands being between the electrically conductive separation ring and the electrically conductive central support, the perforated heating grid comprising in each of the first and second mesh of strands a plurality of elongate heating elements.

2. The heating member according to claim 1 , wherein the perforated heating grid has a first face and a second face, the first face and the second face each having at least one flat area, the perforated heating grid being deformed to form a relief having an annular shape centered on the geometric center, the relief protruding with respect to the at least one flat area of the first face and defining a recess with respect to the at least one flat area of the second face.

3. The heating member according to claim 2 , wherein the relief has a height of between one-fifteenth and one-fifth of a radius of the perforated heating grid.

4. The heating member according to claim 2 , wherein the perforated heating grid forms two successive annular reliefs in a radial direction, the two successive annular reliefs having opposite concavities.

5. The heating member according to claim 2 , wherein the relief has a height of between one twelfth and one eighth of a radius of the perforated heating grid.

6. The heating member according to claim 2 , wherein the relief has a height equal to one tenth of a radius of the perforated heating grid.

7. The heating member according to claim 1 wherein
the perforated heating grid comprises, for the first mesh of strands, a first plurality of outer connection legs connecting the plurality of elongate heating elements to the electrically conductive outer peripheral frame and a first plurality of inner connection legs connecting the plurality of elongate heating elements to the electrically conductive separation ring, and
the perforated heating grid comprising, for the second mesh of strands, a second plurality of outer connection legs connecting the plurality of elongate heating elements to the electrically conductive separation ring and a second plurality of inner connection legs connecting the plurality of elongate heating elements to the electrically conductive central support.

8. The heating member according to claim 1 wherein a number of elongate heating elements per angular sector is greater in the first mesh of strands than in the second mesh of strands.

9. The heating member according to claim 8 , wherein the electrically conductive separation ring has a width strictly greater than twice a width of a strand from the plurality of strands.

10. A purification device for purifying exhaust gases of an internal combustion engine comprising at least one heating member according to claim 1 .

11. A heating member for a vehicle exhaust gas purification device comprising:
an electrically conductive outer peripheral frame having a geometric center and being symmetrical about an axis;
an electrically conductive central support centered on the geometric center; and
a perforated heating grid centered on the geometric center, the perforated heating grid extending between the electrically conductive central support and the electrically conductive outer peripheral frame, the perforated heating grid being formed of a plurality of strands connected by nodes, the plurality of strands delimiting openings between the plurality of strands, wherein the perforated heating grid is formed of a plurality of elongate heating elements, the plurality of elongate heating elements occupying a respective angular sector of the perforated heating grid and being arranged in a zigzag pattern within that respective angular sector to form a succession of strands from the plurality of strands that are connected by the nodes, and being linked by the nodes to the plurality of elongate heating elements occupying adjacent angular sectors, and including a plurality of outer connection legs connecting the plurality of elongate heating elements to the electrically conductive outer peripheral frame, each outer connection leg being capable of deforming to absorb radial thermal expansion of the perforated heating grid during operation of the heating member.

12. The heating member as claimed in claim 11 , wherein each outer connection leg forms a lever arm.

13. The heating member according to claim 11 , wherein each outer connection leg comprises a first connection portion connecting to one node from the nodes, an elongate portion, and a second connection portion connecting to the electrically conductive outer peripheral frame, the first and second connection portions extending radially, the elongate portion extending in a compensation direction, the compensation direction forming a compensation angle with a radial direction, the compensation angle being between 10° and 120°.

Assignees

• Faurecia Systemes Dechappement

Inventors

• Aufranc Guillaume
• Tournier Christophe
• Bartolo Xavier

Classifications

• F01N3/2882

  Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices (combined with absorbents or adsorbents only F01N3/0814; combined with particulate filters F01N3/035) · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N2530/04

  Steel alloys, e.g. stainless steel · CPC title

• F01N3/2013 Primary

  using electric or magnetic heating means · CPC title

• F01N2240/16

  an electric heater, i.e. a resistance heater · CPC title