Methane and methane-carbon dioxide activated synergystic biomass gasification for hydrogen rich syngas production

Patent metadata

Field	Value
Publication number	US-11674098-B2
Application number	US-202017114427-A
Country	US
Kind code	B2
Filing date	Dec 7, 2020
Priority date	Dec 5, 2019
Publication date	Jun 13, 2023
Grant date	Jun 13, 2023

Abstract

In one aspect, the disclosure relates to methods for biomass gasification to produce sustainable and renewable alternatives to fossil fuels including, but not limited to syngas having a high H2 content. The method can produce an H2/CO ratio close to 2:1, which is desirable for further chemical or transportation fuel synthesis. In another aspect, the methods disclosed herein have high yields and make use of agricultural and industrial waste (e.g., hardwood pellets and grain stovers) as starting materials. In a further aspect, the methods disclosed herein can produce useful byproducts including, but not limited to, carbon nanofibers (CNF). This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

First claim

What is claimed is:

1. A method for producing syngas, the method comprising:
(a) contacting a first reactant with a catalyst;
(b) placing the first reactant, the catalyst, and a second reactant in a reactor;
(c) reacting the first reactant and the second reactant at a first temperature for a first period of time to produce a product gas mixture; and
(d) collecting the product gas mixture;

wherein the first reactant comprises a source of biomass;
wherein the catalyst comprises at least one metal atom, metal oxide, or metal ion;
wherein the second reactant comprises a coal, a plastic, or a combination thereof; and
wherein the product gas mixture comprises a syngas.

2. The method of claim 1 , wherein the biomass comprises a lignocellulosic material.

3. The method of claim 1 , wherein the biomass comprises agricultural waste, forestry waste, wood, sawdust, a byproduct of lumber milling, waste material from the manufacture of wood products, a plant grown for energy production purposes, or a combination thereof.

4. The method of claim 1 , wherein the biomass comprises from about 45 to about 55 wt % oxygen.

5. The method of claim 1 , wherein the metal atom or metal ion comprises iron and molybdenum.

6. The method of claim 1 , wherein the catalyst comprises a catalyst support.

7. The method of claim 6 , wherein the catalyst support comprises a metal oxide, a zeolite, a carbon product, or a combination thereof.

8. The method of claim 7 , wherein the zeolite comprises a ZSM zeolite.

9. The method of claim 7 , wherein the carbon product comprises nanoparticles, fullerenes, carbon filaments, single-walled carbon nanotubes, multi-walled carbon nanotubes, carbon nanofibers, graphene-based materials, or a combination thereof.

10. The method of claim 9 , wherein the carbon product comprises carbon nanofibers.

11. The method of 6 , wherein the metal atom or metal ion comprises iron in an amount of from about 0.1 to about 10 wt % of the total weight of the catalyst and the catalyst support and molybdenum in an amount of from about 0.12 to about 6 wt % of the total weight of the catalyst and catalyst support.

12. The method of claim 11 , wherein the metal atom or metal ion comprises iron in an amount of 0.1 wt % to 6 wt % and molybdenum in an amount of 0.5 wt % to 6 wt % of the total weight of the catalyst and catalyst support.

13. The method of claim 11 , wherein the metal atom or metal ion comprises iron in an amount of 1.5 wt % and molybdenum in an amount of 4 wt % of the total weight of the catalyst and catalyst support.

14. A method for producing syngas, the method comprising:
(a) placing or continuously feeding a source of biomass in a reactor;
(b) providing a flow of feed gas through the reactor;
(c) reacting the source of biomass and the feed gas at a first temperature for a first period of time to produce a product gas mixture; and
(d) collecting the product gas mixture;

wherein the product gas mixture comprises syngas;
wherein the source of biomass is contacted with a catalyst prior to reacting the source of biomass and the feed gas; and
wherein the catalyst is contacted with a catalyst support.

15. The method of claim 14 , wherein the source of biomass comprises a lignocellulosic material.

16. The method of claim 15 , wherein the source of biomass comprises agricultural waste, forestry waste, wood, sawdust, a byproduct of lumber milling, waste material from the manufacture of wood products, a plant grown for energy production purposes, or a combination thereof.

17. The method of claim 14 , wherein the source of biomass comprises from about 45 to about 55 wt % oxygen.

18. The method of claim 1 , wherein the syngas comprises hydrogen, carbon monoxide, carbon dioxide, methane, or a combination thereof.

19. The method of claim 18 , wherein the syngas comprises about 80 mole % hydrogen.

20. The method of claim 14 , wherein the syngas comprises hydrogen, carbon monoxide, carbon dioxide, methane, or a combination thereof.

Assignees

• Univ West Virginia

Inventors

• Hu Jianli
• Lalsare Amoolya D
• Sivri Ali C
• Dumitrescu Cosmin E

Classifications

• C10J2300/092

  Wood, cellulose · CPC title

• B01J21/18 Primary

  Carbon · CPC title

• B01J23/881

  and iron · CPC title

• C10J3/02 Primary

  Fixed-bed gasification of lump fuel · CPC title

• Y02P20/145

  the feedstock being materials of biological origin · CPC title