Solar module mounting bracket assemblies

Patent metadata

Field	Value
Publication number	US-11671052-B2
Application number	US-202217584021-A
Country	US
Kind code	B2
Filing date	Jan 25, 2022
Priority date	Aug 29, 2018
Publication date	Jun 6, 2023
Grant date	Jun 6, 2023

Abstract

A solar module mounting bracket assembly includes a rail configured to support a solar module thereon, and a pair of braces. The braces each have a first end portion movably coupled to the rail. The braces are movable relative to the rail between a collapsed configuration and an expanded configuration. In the expanded configuration, the braces cooperatively define a channel dimensioned for receipt of a frame member.

First claim

The invention claimed is:

1. A mounting bracket assembly, comprising:
a rail having a first longitudinal axis; and
a pair of braces each having a first end portion movably coupled to the rail, each of the pair of braces terminating at a second, opposite end portion, each of the pair of braces having a second longitudinal axis extending between the first and second end portions, wherein the pair of braces is movable relative to the rail between a collapsed configuration, where the second longitudinal axes of the pair of braces are parallel with the rail, and an expanded configuration, wherein the pair of braces is perpendicular to the rail, in which the pair of braces cooperatively define a channel dimensioned for receipt of a torque tube.

2. The mounting bracket assembly according to claim 1 , wherein the mounting bracket assembly assumes a linear shape when the pair of braces is in the collapsed configuration.

3. The mounting bracket assembly according to claim 1 , wherein the mounting bracket assembly assumes a triangular shape when the pair of braces is in the expanded configuration.

4. The mounting bracket assembly according to claim 1 , further comprising a fastener configured to attach to the second end portion of each of the pair of braces to fix the pair of braces in the expanded configuration.

5. The mounting bracket assembly according to claim 1 , further comprising a protuberance protruding downwardly relative to an underside of the rail, wherein the protuberance extends into the channel defined by the pair of braces when the pair of braces is in the expanded configuration.

6. The mounting bracket assembly according to claim 1 , further comprising a plurality of coupling devices disposed on an upper side of the rail, wherein the plurality of coupling devices is configured to fix a solar module to the rail.

7. The mounting bracket assembly according to claim 1 , further comprising a pair of truss arms.

8. The mounting bracket assembly according to claim 7 , wherein the pair of truss arms is configured to move relative to the rail and the pair of braces between a collapsed configuration, in which the pair of truss arms is parallel with the rail and the pair of braces, and an expanded configuration in which the pair of truss arms extend obliquely relative to the rail.

9. The mounting bracket assembly according to claim 8 , wherein an end portion of each of the pair of truss arms is configured to slide away from a central portion of the rail as the pair of truss arms move towards the collapsed configuration.

10. The mounting bracket assembly according to claim 8 , wherein an end portion of each of the pair of truss arms moves along the rail from an inward position, in which the pair of truss arms assumes the expanded configuration, toward an outward position, in which the pair of truss arms assumes the collapsed configuration.

11. The mounting bracket assembly according to claim 7 , wherein a first end portion of the rail and a second end portion of the rail defines a track through which an end portion of the pair of truss arms slides.

12. The mounting bracket assembly according to claim 11 , further comprising a fastener assembly coupled to the end portion of a truss arm of the pair of truss arms, wherein the fastener assembly is configured to selectively fix the end portion of the truss arm in a portion on the track of the rail.

13. The mounting bracket assembly according to claim 12 , wherein the fastener assembly includes:
a pair of washers disposed on opposite sides of the rail, at least a first washer of the pair of washers having a pair of first and second tabs extending therefrom, the pair of first and second tabs being configured for receipt in a corresponding slot defined in the rail; and
a fastener coupling the pair of washers to one another and configured to adjust a distance between the pair of washers.

14. The mounting bracket assembly according to claim 13 , wherein the first washer of the fastener assembly further includes a third tab extending therefrom, the third tab being disposed in the track of the rail to guide the fastener through the track.

Assignees

• Nextracker Inc
• Nextracker Llc

Inventors

• Watson Tyler Joseph
• Delgado-Nanez Ricardo

Classifications

• F24S25/13 Primary

  Profile arrangements, e.g. trusses (F24S25/12 takes precedence) · CPC title

• F24S25/634

  Clamps; Clips · CPC title

• H02S20/30

  Supporting structures being movable or adjustable, e.g. for angle adjustment · CPC title

• F24S2025/804

  U-, C- or O-shaped; Hat profiles · CPC title

• H02S30/00

  Structural details of PV modules other than those related to light conversion (semiconductor device aspects of modules of electrolytic light sensitive devices H01G9/20, of inorganic PV modules H10F10/00, H10F19/00, of organic PV modules H10K30/00) · CPC title