Electrical contact device and rotating electric machine including the electrical contact device

Patent metadata

Field	Value
Publication number	US-11670901-B2
Application number	US-201916657097-A
Country	US
Kind code	B2
Filing date	Oct 18, 2019
Priority date	Oct 22, 2018
Publication date	Jun 6, 2023
Grant date	Jun 6, 2023

Abstract

An electrical contact device includes a high electric potential-side contact and a low electric potential-side contact having a lower electric potential than the high electric potential-side contact. The high electric potential-side contact and the low electric potential-side contact are configured to be brought into and out of contact with each other. At least one of the high electric potential-side contact and the low electric potential-side contact is formed of a low-boiling point material whose boiling point is lower than 2562° C. or a mixed material that contains the low-boiling point material.

First claim

What is claimed is:

1. An electrical contact device comprising:
a first electric potential-side contact; and
a second electric potential-side contact having a lower electric potential than the first electric potential-side contact,
wherein
the first electric potential-side contact and the second electric potential-side contact are configured to be brought into and out of contact with each other,
at least one of the first electric potential-side contact and the second electric potential-side contact is formed of zinc or a mixed material that contains zinc, but no copper, and
a percentage content of zinc in the mixed material is greater than or equal to 25% by weight.

2. The electrical contact device as set forth in claim 1 , wherein both the first electric potential-side contact and the second electric potential-side contact are formed of zinc or the mixed material that contains zinc.

3. The electrical contact device as set forth in claim 1 , wherein either one of the first electric potential-side contact and the second electric potential-side contact is formed of zinc or the mixed material that contains zinc.

4. The electrical contact device as set forth in claim 1 , wherein the mixed material is constituted mainly of zinc, and a lubricant.

5. The electrical contact device as set forth in claim 4 , wherein the lubricant is carbon.

6. A rotating electric machine comprising:
a rotating shaft;
a rotor fixed on the rotating shaft, the rotor including a rotor core and an armature coil wound on the rotor core;
a commutator electrically connected with the armature coil and configured to rotate with the rotating shaft and the rotor, the commutator being comprised of a plurality of commutator segments that are arranged in a circumferential direction of the rotating shaft;
a field magnet that provides a magnetic field to the armature coil; and
a plurality of brushes electrically connected with an electric power supply and configured to make sliding contact with the commutator segments during rotation of the commutator; and
the electrical contact device as set forth in claim 1 ,
wherein
the first electric potential-side contact and the second electric potential-side contact of the electrical contact device are constituted of one of the commutator segments and one of the brushes.

7. The rotating electric machine as set forth in claim 6 , wherein all of the brushes are formed of zinc or the mixed material that contains zinc.

8. The rotating electric machine as set forth in claim 6 , wherein each of the commutator segments has a sliding-contact starting portion and a sliding-contact finishing portion with respect to each of the brushes during rotation of the commutator, and
at least one of the sliding-contact starting portion and the sliding-contact finishing portion is formed of zinc or the mixed material that contains zinc.

9. The rotating electric machine as set forth in claim 6 , wherein at least one of the brushes contains an abrasive and is configured to make sliding contact with each of the commutator segments via the abrasive.

10. The rotating electric machine as set forth in claim 9 , wherein the abrasive is constituted of at least one of silicon carbide and meso-carbon powder.

11. The rotating electric machine as set forth in claim 9 , wherein the percentage content of the abrasive in the at least one of the brushes is lower than or equal to 10% by weight.

12. The rotating electric machine as set forth in claim 6 , wherein each of the commutator segments has a sliding surface on which each of the brushes slides during rotation of the commutator, and
on the sliding surface, there is formed a plated layer of at least one material selected from silver, nickel and palladium.

13. The rotating electric machine as set forth in claim 6 , wherein at least one of the brushes has a sliding length greater than or equal to 1/10 of an opposing length, the sliding length being a length in an axial direction of the rotating shaft for which the at least one of the brushes actually makes sliding contact with each of the commutator segments, the opposing length being a length in the axial direction of the rotating shaft for which the at least one of the brushes slidably opposes each of the commutator segments.

14. The rotating electric machine as set forth in claim 6 , wherein the brushes comprise a positive brush electrically connected with a positive terminal of the electric power supply, and
the rotating electric machine further comprises an arc energy absorber that is configured to absorb arc energy on the positive brush side which is produced when the positive brush is brought out of sliding contact with any of the commutator segments.

15. The rotating electric machine as set forth in claim 14 , wherein the arc energy absorber is configured with an auxiliary brush and a current-conducting member, the auxiliary brush is configured to make sliding contact with one of the commutator segments which is located, in a rotational direction of the commutator, forward of and adjacent to another of the commutator segments which is in sliding contact with the positive brush,
the auxiliary brush is located forward of the positive brush in the rotational direction of the commutator so that a clearance between the positive brush and the auxiliary brush in the circumferential direction is less than a minimum value of widths of all the commutator segments in the circumferential direction,
the current-conducting member is provided in a bypass path that electrically connects the positive brush and the auxiliary brush, and
the current-conducting member is constituted of at least one of a resistor having a higher resistance than the positive brush, a diode, a capacitor, a snubber and a varistor.

16. The rotating electric machine as set forth in claim 15 , wherein the current-conducting member is constituted of a Zener diode that has its anode electrically connected to the auxiliary brush and its cathode electrically connected to the positive brush.

17. The rotating electric machine as set forth in claim 15 , wherein the auxiliary brush is joined to the positive brush via an electric insulation layer so that the auxiliary brush and the positive brush are integrated into one piece.

18. The rotating electric machine as set forth in claim 14 , wherein the arc energy absorber is configured with a pair of front and rear auxiliary brushes and a diode,
the front and rear auxiliary brushes are configured to respectively make sliding contact with those two of the commutator segments which are located, in a rotational direction of the commutator, adjacent to and respectively on opposite sides of that one of the commutator segments which is in sliding contact with the positive brush,
the front auxiliary brush is located forward of the positive brush in the rotational direction so that a clearance between the positive brush and the front auxiliary brush in the circumferential direction is less than a minimum value of widths of all the commutator segments in the circumferential direction,
the rear auxiliary brush is located backward of the positive brush in the rotational direction so that a clearance between the positive brush and the rear auxiliary brush in the circumferential direction is greater than a maximum value of the widths of all the commutator segments in the circumferential direction,
the diode is provided in a bypass path that electrically connects the front and rear auxiliary brushes, and
the diode has its anode electrically connected to the rear auxiliary brush and i

Assignees

• Denso Corp

Inventors

• Shimizu Shingo
• Nozu Takahiro
• Adachi Yoshihiro
• Honda Tetsuya

Classifications

• H01R39/46

  Auxiliary means for improving current transfer, or for reducing or preventing sparking or arcing · CPC title

• H01R39/54

  by use of impedance between brushes or segments · CPC title

• H01R39/025 Primary

  Conductive materials · CPC title

• H01R39/20 Primary

  characterised by the material thereof · CPC title

• H02K13/00 Primary

  Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings (supporting or protecting brushes or brush holders in motor casings or enclosures H02K5/14); Disposition of current collectors in motors or generators; Arrangements for improving commutation · CPC title