Shipping containers for batteries

Patent metadata

Field	Value
Publication number	US-11667458-B2
Application number	US-202117484872-A
Country	US
Kind code	B2
Filing date	Sep 24, 2021
Priority date	Jan 10, 2020
Publication date	Jun 6, 2023
Grant date	Jun 6, 2023

Abstract

Shipping containers for batteries are described herein. An example shipping container includes a base defining a cavity, a lid to be coupled to a top of the base to substantially seal the cavity, and an absorbent pad disposed within the cavity to absorb liquid from the battery if the battery leaks.

First claim

What is claimed is:

1. A shipping container for a battery, the shipping container comprising:
a base defining a cavity;
a lid to be coupled to a top of the base to seal the cavity;
a base foam insert disposed in the cavity, the base foam insert having a recess extending into a top surface of the base foam insert, the recess to receive the battery;
an absorbent pad coupled to the base foam insert via an adhesive, the absorbent pad disposed along and covering the top surface of the base foam insert and surfaces of the base foam insert defining the recess, the absorbent pad to absorb liquid from the battery if the battery leaks;
a first lid foam insert coupled to a bottom side of the lid, the first lid foam insert to contact a top of the battery when the battery is disposed in the recess and the lid is coupled to the top of the base; and
a second lid foam insert disposed on the bottom side of the lid, the second lid foam insert spaced from the first lid foam insert to accommodate a bracket on the top of the battery.

2. The shipping container of claim 1 , wherein the absorbent pad is constructed of polypropylene cloth.

3. The shipping container of claim 1 , wherein the base foam insert is constructed of high-density polyethylene.

4. The shipping container of claim 1 , wherein the base foam insert is coupled to an inner surface of the base via an adhesive.

5. The shipping container of claim 1 , wherein the base foam insert is held in the base via friction.

6. The shipping container of claim 1 , wherein the lid is movably coupled to the base via one or more hinges, further including:
one or more latches to lock the lid to the top of the base;
one or more seals between a top rim of the base and a bottom rim of the lid; and
one or more handles coupled to the base.

7. The shipping container of claim 1 , wherein the absorbent pad is a first absorbent pad, the shipping container further including a second absorbent pad coupled to the first lid foam insert and a third absorbent pad coupled to the second lid foam insert.

8. The shipping container of claim 7 , wherein, when the lid is coupled to the top of the base, the second and third absorbent pads are spaced apart from the first absorbent pad.

9. The shipping container of claim 1 , further including a bag to cover the battery, such that when the battery is disposed in the recess of the base foam insert, the bag is between the battery and the absorbent pad.

10. A shipping container for a battery, the shipping container comprising:
a base defining a cavity;
a lid to be coupled to a top of the base to seal the cavity;
a base foam insert disposed in the cavity, the base foam insert having a recess extending into a top surface of the base foam insert, the recess to receive the battery;
a first lid foam insert disposed on a bottom side of the lid;
an absorbent pad coupled to the first lid foam insert, the absorbent pad to absorb liquid from the battery if the battery leaks; and
a second lid foam insert disposed on the bottom side of the lid.

11. The shipping container of claim 10 , wherein the first lid foam insert is spaced from the base foam insert when the lid is in a closed position.

12. The shipping container of claim 10 , wherein the absorbent pad is constructed of polypropylene cloth.

13. The shipping container of claim 10 , wherein the first lid foam insert is constructed of high-density polyethylene.

14. The shipping container of claim 10 , wherein the first lid foam insert is coupled to the bottom side of the lid via an adhesive.

15. The shipping container of claim 10 , wherein the absorbent pad is a first absorbent pad, the shipping container further including a second absorbent pad coupled to the second lid foam insert.

16. The shipping container of claim 10 , the second lid foam insert spaced from the first lid foam insert to accommodate a bracket on a top of the battery.

17. A shipping container for a battery, the shipping container comprising:
a base defining a cavity;
a lid to be coupled to a top of the base to seal the cavity;
a base foam insert disposed in the cavity, the base foam insert having a recess extending into a top surface of the base foam insert, the recess to receive the battery;
a lid foam insert coupled to a bottom side of the lid;
a top foam insert to be disposed between a top of the battery and the lid foam insert when the battery is disposed in the recess and the lid is closed; and
an absorbent pad coupled to the top foam insert.

18. The shipping container of claim 17 , wherein the recess is a first recess, the top foam insert having a second recess to receive the battery when the battery is disposed in the first recess and the lid is closed.

19. The shipping container of claim 18 , wherein the absorbent pad is disposed along inner surfaces of the top foam insert defining the second recess.

20. The shipping container of claim 17 , wherein the absorbent pad is constructed of cloth.

Assignees

• Boeing Co

Inventors

• Mccully Roger
• Sumner Jay

Classifications

• B65D2585/88

  Batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• B65D81/058

  Protectors contacting five surfaces of the packaged article, e.g. five-sided end protectors · CPC title

• B65D85/84 Primary

  for corrosive chemicals · CPC title

• B65D77/02

  Wrapped articles enclosed in rigid or semi-rigid containers · CPC title