Power balancing in interleaved LLC converters via duty cycle variation

Patent metadata

Field	Value
Publication number	US-11664725-B2
Application number	US-202117464229-A
Country	US
Kind code	B2
Filing date	Sep 1, 2021
Priority date	Sep 4, 2020
Publication date	May 30, 2023
Grant date	May 30, 2023

Abstract

An interleaved LLC converter arrangement includes two or more LLC converters for transferring power from an input side to an output side, wherein the two or more LLC converters include a first LLC converter and a second LLC converter connected in parallel on the input side and on the output side and wherein each LLC converter includes a bridge inverter at the input side. For balancing the power transfer among the LLC converters if for example the second LLC converter transfers more power from the input side to the output side than the first LLC converter, each leg of the bridge of the bridge inverter of the first LLC converter is operated with a duty cycle of 0.5 and at least one leg of the bridge of the bridge inverter of the second LLC converter is operated with a duty cycle different from 0.5.

First claim

The invention claimed is:

1. A method for balancing a power transfer of an interleaved LLC converter arrangement with two or more LLC converters from an input side to an output side, wherein the two or more LLC converters include a first LLC converter and a second LLC converter connected in parallel on the input side and on the output side, wherein each LLC converter includes an inverter with a bridge having one or two legs at the input side, a resonant tank connected to the inverter, a transformer with a primary and a secondary and an output rectifier, wherein the primary of the transformer is connected to the resonant tank and the output rectifier is connected to the secondary of the transformer, wherein the power transfer is balanced by operating each leg of the bridge of the inverter of the first LLC converter with a duty cycle of 0.5, operating at least one leg of the bridge of the inverter of the second LLC converter that transfers more power from the input side to the output side than the first LLC converter with a duty cycle different from 0.5, operating a first switch of said at least one leg with a duty cycle that is greater than 0.5 and operating a second switch of said at least one leg with a duty cycle that is smaller than 0.5.

2. The method according to claim 1 , wherein the bridge of the inverter of the second LLC converter is a half bridge that is formed by said at least one leg.

3. The method according to claim 1 , wherein the bridge of the inverter of the second LLC converter is a full bridge and wherein a first leg of said full bridge is formed by said at least one leg.

4. The method according to claim 3 , including operating a second leg of said full bridge with a duty cycle of 0.5.

5. The method according to claim 3 , including operating a second leg of said full bridge with a duty cycle different from 0.5.

6. The method according to claim 5 , including operating the first leg and the second leg such as to provide at least one freewheeling interval.

7. The method according to claim 3 , wherein the bridge of the inverter of the first LLC converter is a full bridge with two legs and wherein both legs are operated with a duty cycle of 0.5.

8. The method according to claim 1 , including generating switch control signals for operating the at least one leg using a closed PI control loop based on a feedback of an output or an input current of each LLC converter.

9. The method according to claim 1 , including providing an output power of the interleaved LLC converter arrangement across an output capacitor connected across the output side.

10. A controller for balancing a power transfer of an interleaved LLC converter arrangement with two or more LLC converters from an input side to an output side, wherein the two or more LLC converters include a first LLC converter and a second LLC converter connected in parallel on the input side and on the output side, each LLC converter including an inverter with a bridge having one or two legs at the input side, a resonant tank connected to the inverter, a transformer with a primary and a secondary and an output rectifier, the primary of the transformer being connected to the resonant tank and the output rectifier being connected to the secondary of the transformer, wherein the controller is adapted to balance the power transfer by operating each leg of the bridge of the inverter of the first LLC converter with a duty cycle of 0.5, operating at least one leg of the bridge of the inverter of the second LLC converter that transfers more power from the input side to the output side than the first LLC converter with a duty cycle different from 0.5, operating a first switch of said at least one leg with a duty cycle that is greater than 0.5 and operating a second switch of said at least one leg with a duty cycle that is smaller than 0.5.

11. The controller according to claim 10 , wherein the controller is adapted to generate respective switch control signals for each switch of the bridge of the inverter of the first LLC converter as well as for each switch of the bridge of the inverter of the second LLC converter and to provide these switch control signals to a respective control input of said switches.

12. The controller according to 11 , wherein the controller includes a first input to receive information representative of an output current of the first LLC converter and a second input to receive information representative of an output current of the second LLC converter and wherein the controller is adapted to generate the switch control signals in dependency of the information received at the first and second input.

13. An interleaved LLC converter arrangement for transferring power from an input side to an output side, including a first LLC converter and a second LLC converter connected in parallel on the input side and on the output side, and wherein each LLC converter includes an inverter with a bridge having one or two legs at the input side, a resonant tank connected to the inverter, a transformer with a primary and a secondary and an output rectifier wherein the primary of the transformer is connected to the resonant tank and the output rectifier is connected to the secondary of the transformer, wherein the interleaved LLC converter arrangement includes a controller for balancing a power transfer of an interleaved LLC converter arrangement with two or more LLC converters from an input side to an output side, wherein the two or more LLC converters include a first LLC converter and a second LLC converter connected in parallel on the input side and on the output side, each LLC converter including an inverter with a bridge having one or two legs at the input side, a resonant tank connected to the inverter, a transformer with a primary and a secondary and an output rectifier, the primary of the transformer being connected to the resonant tank and the output rectifier being connected to the secondary of the transformer, wherein the controller is adapted to balance the power transfer by operating each leg of the bridge of the inverter of the first LLC converter with a duty cycle of 0.5, operating at least one leg of the bridge of the inverter of the second LLC converter that transfers more power from the input side to the output side than the first LLC converter with a duty cycle different from 0.5, operating a first switch of said at least one leg with a duty cycle that is greater than 0.5 and operating a second switch of said at least one leg with a duty cycle that is smaller than 0.5.

14. The interleaved LLC converter arrangement according to claim 13 , including an output capacitor connected across the output side of the interleaved LLC converter.

15. The interleaved LLC converter arrangement according to claim 13 , wherein the controller is adapted to generate respective switch control signals for each switch of the bridge of the inverter of the first LLC converter as well as for each switch of the bridge of the inverter of the second LLC converter and to provide these switch control signals to a respective control input of said switches.

16. The interleaved LLC converter arrangement according to claim 13 , wherein the controller includes a first input to receive information representative of an output current of the first LLC converter and a second input to receive information representative of an output current of the second LLC converter and wherein the controller is adapted to generate the switch control signals in dependency of the information received at the first and second input.

Assignees

• Delta Electronics Thailand Public Co Ltd
• Det Int Holding Ltd

Inventors

• Rehlaender Philipp
• Schafmeister Frank
• Böcker Joachim

Classifications

• H02M3/015 Primary

  with means for adaptation of resonance frequency, e.g. by modification of capacitance or inductance of resonance circuit · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H02M7/4818

  with means for adaptation of resonance frequency, e.g. by modification of capacitance or inductance of resonance circuits · CPC title

• H02M7/219

  in a bridge configuration · CPC title

• H02M7/53871

  with automatic control of output voltage or current · CPC title