Balanced plate rectifiers and welding-type power supplies including balanced plate rectifiers

Patent metadata

Field	Value
Publication number	US-11660697-B2
Application number	US-201916707717-A
Country	US
Kind code	B2
Filing date	Dec 9, 2019
Priority date	Dec 11, 2018
Publication date	May 30, 2023
Grant date	May 30, 2023

Abstract

A welding-type power supply including a balanced plate rectifier to rectify high frequency alternating current from one or more transformers. The balanced plate rectifier includes an output terminal symmetrically connected to the plates of the plate rectifiers. The impedance between the output terminal and each plate is substantially equal.

First claim

What is claimed is:

1. A welding-type power supply comprising:
power conversion circuitry configured to convert input power to welding-type power, the power conversion circuitry comprising:
a first transformer configured to output first alternating current (AC) power;
a second transformer configured to output second alternating current (AC) power; and
a rectifier configured to convert the first AC power and the second AC power to direct current (DC) output power, the rectifier comprising:
a first plate rectifier connected to a first output lead of the first transformer and a second output lead of the first transformer;
a second plate rectifier connected to the first output lead and the second output lead;
a third plate rectifier connected to a third output lead of the second transformer and a fourth output lead of the second transformer;
a fourth plate rectifier connected to the third output lead of the second transformer and the fourth output lead of the second transformer; and
a first output terminal symmetrically connected to the first plate rectifier, the second plate rectifier, the third plate rectifier, and the fourth plate rectifier.

2. The welding-type power supply of claim 1 , wherein the first output terminal is connected to:
a first electrical conductor connecting the first plate rectifier to the second plate rectifier; and
a second electrical conductor connecting the third plate rectifier to the fourth plate rectifier.

3. The welding-type power supply of claim 2 , wherein each of the first plate rectifier, the second plate rectifier, the third plate rectifier, and the fourth plate rectifier comprises a conductive plate, and wherein the first electrical conductor is connected to the conductive plates of the first plate rectifier and the second plate rectifier, and wherein the second electrical conductor is connected to the conductive plates of the third plate rectifier and the fourth plate rectifier.

4. The welding-type power supply of claim 3 , wherein each of the first plate rectifier, the second plate rectifier, the third plate rectifier, and the fourth plate rectifier comprises a pair of diodes, each of the diodes having:
an anode connected to the respective first output lead, second output lead, third output lead, or fourth output lead; and
a cathode connected to the respective conductive plate.

5. The welding-type power supply of claim 3 , wherein each of the conductive plates are aluminum alloy plates.

6. The welding-type power supply of claim 1 , wherein the power conversion circuitry further comprises a second output terminal connected to a first center tap lead of the first transformer and a second center tap lead of the second transformer.

7. The welding-type power supply of claim 6 , wherein the power conversion circuitry is configured to provide direct current welding-type power between the first output terminal and the second output terminal.

8. The welding-type power supply of claim 7 , wherein the first output terminal has a positive polarity.

9. The welding-type power supply of claim 1 , wherein the first output lead and the second output lead are symmetrically connected to the first plate rectifier and the second plate rectifier, and wherein the third output lead and the fourth output lead are symmetrically connected to the third plate rectifier and the fourth plate rectifier.

10. A welding-type power supply comprising:
power conversion circuitry configured to convert input power to welding-type power, the power conversion circuitry comprising:
a first transformer having a first output lead and a second output lead, the first transformer configured to output first alternating current (AC) power;
a second transformer having a third output lead and a fourth output lead, the second transformer configured to output second alternating current (AC) power; and
a rectifier configured to convert the first AC power and the second AC power to direct current (DC) output power, the rectifier comprising:
a first plate rectifier connected to the second output lead of the first transformer and the fourth output lead of the second transformer;
a second plate rectifier connected to the second output lead of the first transformer and the fourth output lead of the second transformer;
a third plate rectifier connected to the first output lead of the first transformer and the third output lead of the second transformer;
a fourth plate rectifier connected to the first output lead of the first transformer and the third output lead of the second transformer; and
a first output terminal symmetrically connected to the first plate rectifier, the second plate rectifier, the third plate rectifier, and the fourth plate rectifier.

11. The welding-type power supply of claim 10 , wherein the first output terminal is connected to:
a first electrical conductor connecting the first plate rectifier to the second plate rectifier; and
a second electrical conductor connecting the third plate rectifier to the fourth plate rectifier.

12. The welding-type power supply of claim 11 , wherein each of the first plate rectifier, the second plate rectifier, the third plate rectifier, and the fourth plate rectifier comprises a conductive plate, and wherein the first electrical conductor is connected to the conductive plates of the first plate rectifier and the second plate rectifier, and wherein the second electrical conductor is connected to the conductive plates of the third plate rectifier and the fourth plate rectifier.

13. The welding-type power supply of claim 12 , wherein each of the first plate rectifier, the second plate rectifier, the third plate rectifier, and the fourth plate rectifier comprises a pair of diodes, each of the diodes having:
an anode connected to the respective first output lead, second output lead, third output lead, or fourth output lead; and
a cathode connected to the respective conductive plate.

14. The welding-type power supply of claim 13 , wherein each of the conductive plates are aluminum alloy plates.

15. The welding-type power supply of claim 10 , wherein the power conversion circuitry further comprises a second output terminal connected to a first center tap lead of the first transformer and a second center tap lead of the second transformer.

16. The welding-type power supply of claim 15 , wherein the power conversion circuitry is configured to provide direct current welding-type power between the first output terminal and the second output terminal.

17. The welding-type power supply of claim 16 , wherein the first output terminal has a positive polarity.

18. The welding-type power supply of claim 10 , wherein the second output lead and the fourth output lead are symmetrically connected to the first plate rectifier and the second plate rectifier, and wherein the first output lead and the third output lead are symmetrically connected to the third plate rectifier and the fourth plate rectifier.

19. A welding-type power supply comprising:
power conversion circuitry configured to convert input power to welding-type power, the power conversion circuitry comprising:
a first transformer configured to output first alternating current (AC) power; and
a rectifier configured to convert the first AC power to direct current (DC) output power, the rectifier comprising:
a first plate rectifier connected to a first output lead of the first transformer;
a second plate rectifier connected to the first output lead;
a third plate rectifier connected to a second output lead;
a fourth plate rectifier

Assignees

• Illinois Tool Works

Inventors

• Anders Adam E
• Schwartz Brian
• Garvey Paul William

Classifications

• H02M7/06

  using discharge tubes without control electrode or semiconductor devices without control electrode · CPC title

• B23K9/1043 Primary

  characterised by the electric circuit (B23K9/1012 takes precedence) · CPC title

• H01F38/085 Primary

  Welding transformers · CPC title

• H02M7/003

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• H01F27/40

  Structural association with built-in electric component, e.g. fuse · CPC title