Method of controlling instrumentation depth in total joint arthroplasty

Patent metadata

Field	Value
Publication number	US-11660102-B2
Application number	US-202217948333-A
Country	US
Kind code	B2
Filing date	Sep 20, 2022
Priority date	Oct 19, 2017
Publication date	May 30, 2023
Grant date	May 30, 2023

Abstract

A method to guide in preparation of a bone relies on an instrument having a shaft with a working end and a stop member. The shaft is free to translate along an axis. Surgical planning data is registered to the bone to determine intra-operative coordinates of the desired axis and depth. The instrument holder is positioned by the bone so the stop member contacts the instrument holder to prevent translating beyond the desired depth. Alternatively, an arm is manipulated to align the instrument with the desired axis. The working end rests on the bone to define a linear separation to the desired depth. By proximally translating the instrument holder to contact the stop member and distally translating the instrument holder along the shaft, the stop member physically stops translating beyond the desired depth. A surgical system for performing the methods is provided; a reamer or impactor are also disclosed.

First claim

The invention claimed is:

1. A surgical system, comprising:
a surgical robot comprising an instrument holder configured to couple with an instrument having a working end and a stop member located at a position on the instrument that is at a first pre-determined distance from the working end, wherein the instrument is translatable within the instrument holder when coupled to the instrument holder; and
a computer comprising a processor configured to:
control the surgical robot to position the instrument holder at a second pre-determined distance from a pre-determined bone location of a patient wherein the stop member prevents translation of the working end beyond the pre-determined bone location.

2. The system of claim 1 wherein the second pre-determined distance is measured from a proximal end of the instrument holder to the pre-determined bone location.

3. The system of claim 2 wherein the first pre-determined distance is measured from an apex of the working end to a distal end of the stop member.

4. The system of claim 3 wherein the first pre-determined distance is equal to the second pre-determined distance.

5. The surgical system of claim 1 wherein the pre-determined bone location corresponds to a pre-determined depth for implanting a prosthesis in the bone of the patient.

6. The system of claim 5 wherein the computer is further configured to control the surgical robot to orient the instrument holder in a pre-determined orientation with respect to the patient.

7. The system of claim 6 wherein the pre-determined orientation corresponds to a pre-determined orientation for implanting the prosthesis in the bone of the patient.

8. The surgical system of claim 7 further comprising planning software stored in non-transient memory and operatively coupled to a processor for determining a depth and an orientation for implanting the prosthesis in the bone of the patient.

9. The system of claim 1 wherein the instrument is translatable within the instrument holder between the working end and the stop member.

10. The system of claim 1 wherein the stop member contacts the instrument holder when a portion of the working end reaches the pre-determined bone location.

11. The system of claim 10 wherein the portion of the working end is a distal apex of the working end.

12. The surgical system of claim 1 further comprising the instrument.

13. The surgical system of claim 1 wherein the instrument is a reamer and the working end of the reamer is a grater.

14. The surgical system of claim 13 wherein the stop member contacts the instrument holder when a portion of the grater reaches the pre-determined bone location.

15. The surgical system of claim 1 wherein the instrument is an impactor and the working end of the impactor is a prosthesis.

16. The surgical system of claim 15 wherein the stop member contacts the instrument holder when a portion of the prosthesis reaches the pre-determined bone location.

17. The surgical system of claim 1 wherein the instrument comprises a handle, wherein a distal end of the handle is the stop member.

18. The surgical system of claim 1 wherein the stop member is positioned along an axis of the instrument between a handle of the instrument and the working end.

19. The surgical system of claim 1 further comprising a force suppressing spring or elastic padding positioned on a distal end of the stop member or a proximal end of the instrument holder.

20. The surgical system of claim 1 wherein the computer is further configured to maintain the instrument holder at the second pre-determined distance from the pre-determined bone location while the instrument is translated within the instrument holder.

Assignees

• Think Surgical Inc

Inventors

• Akhlaghpour Hosna
• Sass Ryan
• Kuznik Kyle
• Forstein Micah
• Elliot Gibson

Classifications

• A61B34/32

  operating autonomously · CPC title

• A61B2090/063

  for measuring volume · CPC title

• A61B2034/105

  Modelling of the patient, e.g. for ligaments or bones · CPC title

• A61B90/03

  Automatic limiting or abutting means, e.g. for safety · CPC title

• A61F2002/4681

  by applying mechanical shocks, e.g. by hammering · CPC title