Negative electrode active material, mixed negative electrode active material, and method for producing negative electrode active material

Patent metadata

Field	Value
Publication number	US-11658289-B2
Application number	US-202117336723-A
Country	US
Kind code	B2
Filing date	Jun 2, 2021
Priority date	May 30, 2016
Publication date	May 23, 2023
Grant date	May 23, 2023

Abstract

A negative electrode including a negative electrode active material layer including a negative electrode active material including a negative electrode active material particle. The negative electrode active material particle includes a silicon compound particle including a silicon compound (SiOx: 0.5≤x≤1.6). The silicon compound particle includes crystalline Li2SiO3 in at least part of the silicon compound particle. Among a peak intensity A derived from Li2SiO3, a peak intensity B derived from Si, a peak intensity C derived from Li2Si2O5, and a peak intensity D derived from SiO2 which are obtained from a 29Si-MAS-NMR spectrum of the silicon compound particle, the peak intensity A is the highest intensity, and the peak intensity A and the peak intensity C satisfy a relationship of the following formula 1:

Formula 1: 3C<A.

First claim

The invention claimed is:

1. A negative electrode comprising a negative electrode active material layer, wherein
the negative electrode active material layer has a negative electrode active material including a negative electrode active material particle,
the negative electrode active material particle comprises a silicon compound particle comprising a silicon compound (SiO x : 0.5≤x≤1.6),
the silicon compound particle comprises crystalline Li 2 SiO 3 in at least part of the silicon compound particle,
among a peak intensity A derived from Li 2 SiO 3 , a peak intensity B derived from Si, a peak intensity C derived from Li 2 Si 2 O 5 , and a peak intensity D derived from SiO 2 which are obtained from a 29 Si-MAS-NMR spectrum of the silicon compound particle, the peak intensity A is the highest intensity, and
the peak intensity A and the peak intensity C satisfy a relationship of the following formula 1,
formula 1: 3C<A.

2. The negative electrode according to claim 1 , wherein the peak intensity A and the peak intensity C in the 29 Si-MAS-NMR spectrum further satisfy a relationship of the following formula 2,
formula 2: 5C≤A.

3. The negative electrode according to claim 1 , wherein a peak appears in a region near a chemical shift value of −130 ppm in the 29 Si-MAS-NMR spectrum, the chemical shift value being derived from amorphous silicon.

4. The negative electrode according to claim 1 ,
wherein in the negative electrode active material, a half-value width (2θ) of a diffraction peak attributable to a Si(111) crystal plane obtained by an X-ray diffraction using Cu-Kα ray is 1.2° or more, and
a crystallite's size corresponding to the crystal plane is 7.5 nm or less.

5. The negative electrode according to claim 1 , wherein
the negative electrode is configured to have a differential value dQ/dV upon discharging on and after Xth time (1≤X≤30);
the differential value dQ/dV has a peak in a range of 0.40 V to 0.55 V of the electric potential V of the negative electrode;
the differential value dQ/dV is measured by a method including:
preparing a test cell comprising a counter lithium and a negative electrode, which comprises a mixture of the negative electrode active material and a carbon-based active material;
charging the test cell so as to insert lithium into the negative electrode active material and discharging the test cell so as to release lithium from the negative electrode active material, where the charging and discharging are executed for 30 times; and
plotting a graph to show a relationship between an electric potential V of the negative electrode and the differential value dQ/dV, which is obtained by differentiating a discharge capacity Q in each of the charging and discharging with the electric potential V with a standard of the counter lithium.

6. The negative electrode according to claim 1 , wherein the negative electrode active material particles have a median diameter of 1.0 μm or more and 15 μm or less.

7. The negative electrode according to claim 1 , wherein the negative electrode active material particle contains a carbon material at a surface layer portion.

8. The negative electrode according to claim 7 , wherein the carbon material has an average thickness of 5 nm or more and 5000 nm or less.

9. The negative electrode according to claim 1 , further comprising a negative electrode current collector, wherein the negative electrode active material layer is supported by the negative electrode current collector.

10. The negative electrode according to claim 1 , wherein the negative electrode active material layer further includes a carbon-based active material.

11. The negative electrode according to claim 10 , wherein a ratio of the negative electrode active material relative to a total amount of the negative electrode active material layer is 10% by mass or more.

12. The negative electrode according to claim 1 , wherein an amount of Li 2 SiO 3 in the silicon compound particle is higher than an amount of Li 2 Si 2 O 5 in the silicon compound particle.

13. A non-aqueous electrolyte secondary battery, comprising the negative electrode according to claim 1 , a positive electrode, a non-aqueous electrolyte, and a separator.

14. A method for producing a negative electrode comprising a negative electrode active material layer,
the method comprising the steps of:
making silicon compound particles comprising a silicon compound (SiO x : 0.5≤x≤1.6);
inserting lithium into the silicon compound particles so as to include crystalline Li 2 SiO 3 in at least part of the silicon compound particles to prepare negative electrode active material particles;
selecting, from the negative electrode active material particles, such a negative electrode active material particle that, among a peak intensity A derived from Li 2 SiO 3 , a peak intensity B derived from Si, a peak intensity C derived from Li 2 Si 2 O 5 , and a peak intensity D derived from SiO 2 which are obtained from a 29 Si-MAS-NMR spectrum of the negative electrode active material particle, the peak intensity A is the highest intensity, and the peak intensity A and the peak intensity C satisfy a relationship of the following formula 1,
3C<A;  formula 1:

producing a negative electrode active material by utilizing the selected negative electrode active material particle, and
producing the negative electrode by utilizing the produced negative electrode active material.

15. The method according to claim 14 , further comprising, before the selection, heating the negative electrode active material particles at a heat treatment temperature in a range of 450° C. or more.

16. The method according to claim 14 , further comprising, before the selection, heating the negative electrode active material particles at a heat treatment temperature in a range of 450° C. or more and 600° C. or less.

17. A method for producing a non-aqueous electrolyte secondary battery including a negative electrode, a positive electrode, a non-aqueous electrolyte, and a separator, the method including producing the non-aqueous electrolyte secondary battery by utilizing the negative electrode produced by the method according to claim 14 .

Assignees

• Shinetsu Chemical Co

Inventors

• Hirose Takakazu
• KAMO Hiromichi

Classifications

• C01P2002/72

  by d-values or two theta-values, e.g. as X-ray diagram · CPC title

• H01M4/1391 Primary

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M10/052

  Li-accumulators · CPC title