Method for injecting a loaded suspension into a fibrous texture and method for manufacturing a part made of composite material

Patent metadata

Field	Value
Publication number	US-11655193-B2
Application number	US-201816648427-A
Country	US
Kind code	B2
Filing date	Sep 18, 2018
Priority date	Sep 19, 2017
Publication date	May 23, 2023
Grant date	May 23, 2023

Abstract

A method for injecting a loaded suspension into a fibrous texture having a three-dimensional or multilayer weaving includes the injection of a suspension containing a powder of solid particles into the volume of the fibrous texture. The injection of the loaded suspension is carried out by at least one hollow needle in communication with a loaded suspension supply device, each needle being movable in at least one direction extending between a first face and a second opposite face of the fibrous texture so as to inject the loaded suspension at one or more determined depths in the fibrous texture.

First claim

The invention claimed is:

1. A method for injecting a loaded suspension into a fibrous texture having a three-dimensional or multilayer weaving in which at least some of weft yarns link warp yarns on several layers of warp yarns or vice versa, said method comprising injecting a suspension containing a powder of solid particles into a volume of the fibrous texture, wherein the injecting of the loaded suspension is carried out by means of at least one hollow needle in communication with a loaded suspension supply device, each needle being configured to cross a thickness of the fibrous texture and move in at least one direction extending between a first face and a second opposite face of the fibrous texture so as to inject the loaded suspension at a plurality of determined depths in the fibrous texture as a result of the movement of the needle.

2. The method according to claim 1 , wherein each hollow needle has an external diameter of between 0.4 mm and 0.8 mm.

3. The method according to claim 1 , wherein each hollow needle has a beveled end.

4. The method according to claim 1 , wherein the needle(s) is/are moved sequentially between the first face and the second opposite face of the fibrous texture, the needle(s) being stopped at intermediate positions between these two faces, a determined dose of loaded suspension being injected into the texture at each intermediate position.

5. The method according to claim 1 , wherein the at least one needle is moved continuously between the first face and the second opposite face of the fibrous texture, the loaded suspension being injected continuously at a determined flow rate into the fibrous texture.

6. The method according to claim 1 , wherein, during the injecting of the loaded suspension, the fibrous texture is placed in a compaction tooling comprising at least on one face one or more through holes for the needle(s).

7. The method according to claim 1 , wherein the injecting of the loaded suspension into the fibrous texture is carried out without draining a liquid phase of the suspension.

8. A method for manufacturing a part made of composite material comprising:
forming a fibrous texture by three-dimensional or multilayer weaving between a plurality of yarns,
injecting a loaded suspension into the fibrous texture according to claim 1 , the loaded suspension comprising at least one liquid or solid precursor of a matrix,
compacting the injected fibrous texture,
transforming said at least one precursor into a matrix.

9. The method according to claim 8 , wherein the yarns of the fibrous texture are formed of refractory ceramic fibers, the loaded suspension containing refractory ceramic particles as a solid precursor of a ceramic matrix, the method comprising heat treating the refractory ceramic particles present in the fibrous texture in order to form a refractory ceramic matrix in said texture.

10. The method according to claim 9 , wherein the refractory ceramic particles are made of a material chosen from: alumina, mullite, silica, an aluminosilicate, an aluminophosphate, zirconia, a carbide, a boride and a nitride.

11. The method according to claim 8 , wherein the yarns of the fibrous texture are formed of fibers consisting of one or more of the following materials: alumina, mullite, silica, an aluminosilicate, a borosilicate, silicon carbide and carbon.

Assignees

• Safran Ceram

Inventors

• Diss Pascal
• Lavasserie Eric

Classifications

• C04B35/565

  based on silicon carbide · CPC title

• C04B35/62227 Primary

  obtaining fibres · CPC title

• C04B35/14

  based on silica · CPC title

• C04B2235/5232

  Silica or silicates other than aluminosilicates, e.g. quartz · CPC title

• C04B2235/5244

  Silicon carbide · CPC title