Method for producing a blank from extrusion material, and extruder

Patent metadata

Field	Value
Publication number	US-11654465-B2
Application number	US-201916285906-A
Country	US
Kind code	B2
Filing date	Feb 26, 2019
Priority date	Feb 27, 2018
Publication date	May 23, 2023
Grant date	May 23, 2023

Abstract

The invention relates to a method for producing a blank, in particular a blank for the production of a cutting tool, wherein a green body extending in the direction of the extrusion axis is produced from extrusion material by means of an extruder which has an extrusion channel extending along an extrusion axis; wherein the extrusion channel together with a movable mold element forms a die of the extruder; and wherein the mold element is moved relative to the extrusion channel and within said extrusion channel during the extrusion of the green body, whereby the shaping geometry of the die is changed so that the completely extruded green body hereby has a first functional segment and a second functional segment adjacent thereto in the direction of the extrusion axis ( 4 ); wherein the two functional segments differ with regard to their geometries impressed by the die.

First claim

The invention claimed is:

1. A method for producing a blank for the production of a cutting tool in which a green body extending in the direction of an extrusion axis is produced from extrusion material by means of an extruder that has an extrusion channel extending along the extrusion axis, wherein the extrusion channel, together with a movable mold element, form an adjustable die of the extruder, the method comprising:
moving the first movable mold element relative to the extrusion channel and within said extrusion channel during the extrusion of the green body, wherein the first movable mold element is moved during the extrusion of the green body so that, as a result, the extruded green body has a first functional segment and a second functional segment following in the direction of the extrusion axis, wherein the first functional segment and the second functional segment have different geometries that are formed by the adjustable die, wherein the first movable mold element is moved in an orthogonal direction to the extrusion axis during the extrusion of the green body; and
moving a second movable mold element along the extrusion axis of the extrusion channel during the extrusion of the green body,
wherein the first movable mold element is configured to guide a filament that is moved relative to the first movable mold element during the extrusion of the green body so that said filament at least intermittently emerges with a free end from the first movable mold element and extends into the extrusion material.

2. The method according to claim 1 , wherein a hollow shaft is produced within the extrusion material during the extrusion of the green body.

3. The method according to claim 1 , wherein the first movable mold element is moved during the extrusion of the green body in such a way that a reduced cross section, a hollow shaft, at least one flute, and/or at least one cooling channel is formed in one of the first and second functional segments.

4. The method according to claim 1 , wherein the second movable mold element comprises a cylindrical nozzle insert located in the extrusion channel.

5. The method according to claim 1 , wherein the free end of the filament emerges from the first movable mold element in a direction with a radial component.

6. The method according to claim 1 , wherein the first movable mold element and/or the filament is moved together with the extrusion material in the extrusion channel at the same velocity during the extrusion of the green body.

7. The method according to claim 1 , wherein the first movable mold element has a filament at an end facing toward the extrusion channel, and in that, during the extrusion of the green body, a free end of the filament is driven in the direction of the extrusion axis of the extrusion channel.

8. The method according to claim 1 , wherein the filament has a continuously varying diameter over the length of the filament.

9. The method according to claim 1 , wherein a movable twist element is arranged downstream of the extrusion channel in the extrusion direction, and wherein the twist element is moved or rotated during the extrusion of the green body.

10. The method according to claim 1 , wherein the geometry of an already extruded part of the green body is detected by one or more sensors during the extrusion of a green body, and in that, based on the information thereby obtained, the further movement of the first movable mold element during the further extrusion of the green body is controlled in order to produce a predetermined geometry of the green body.

11. The method according to claim 1 , wherein the first movable mold element is rotated during the extrusion of the green body.

12. The method according to claim 1 , wherein the first movable mold element has an end with a non-hemispherical shape.

13. A method for producing a blank for the production of a cutting tool in which a green body extending in the direction of an extrusion axis is produced from extrusion material by means of an extruder that has an extrusion channel extending along the extrusion axis, wherein the extrusion channel, together with a first movable mold element, form an adjustable die of the extruder, the method comprising:
moving the first movable mold element relative to the extrusion channel and within said extrusion channel during the extrusion of the green body, wherein the first movable mold element is moved during the extrusion of the green body so that, as a result, the extruded green body has a first functional segment and a second functional segment following in the direction of the extrusion axis, wherein the first functional segment and the second functional segment have different geometries that are formed by the adjustable die, wherein the first movable mold element is moved in an orthogonal direction to the extrusion axis during the extrusion of the green body; and
moving a second movable mold element along the extrusion axis of the extrusion channel during the extrusion of the green body,
wherein the green body is produced from two different extrusion materials, wherein the extruder has a slide control movable between two positions, wherein the slide control releases one of two extrusion material feed devices toward the extrusion channel depending on the position, and wherein the slide control is moved between the two positions during the extrusion of the green body.

14. An extruder for producing green bodies, comprising:
an extrusion channel extending along an extrusion axis and
a first movable mold element, wherein the extrusion channel and the first movable mold element form an adjustable die configured for producing an extruded green body extending in the direction of the extrusion axis,
wherein the first movable mold element is movable relative to the extrusion channel within the extrusion channel during the extrusion of the green body, whereby the first movable mold element of the adjustable die is moved so that the extruded green body has a first functional segment and a second functional segment following the first functional segment in the direction of the extrusion axis,
wherein the first functional segment and the second functional segment have different geometries that are formed by the adjustable die,
wherein the first movable mold element is moved in an orthogonal direction to the extrusion axis during the extrusion of the green body,
wherein a second movable mold element is moved along the extrusion axis during the extrusion of the green body, and
wherein the first movable mold element is configured to guide a filament that is moved relative to the first movable mold element during the extrusion of the green body so that said filament at least intermittently emerges with a free end from the first movable mold element and extends into the extrusion material.

15. The extruder according to claim 14 , wherein a hollow shaft is produced within the extrusion material during the extrusion of the green body.

16. The extruder according to claim 14 , wherein the first movable mold element is moved during the extrusion of the green body in such a way that a reduced cross section, a hollow shaft, at least one flute, and/or at least one cooling channel is formed in one of the first and second functional segments.

17. The extruder according to claim 14 , wherein the second movable mold element comprises a cylindrical nozzle insert which is located in the extrusion channel and is moved along the extrusion axis of the extrusion channel during the extrusion of the green body.

18. A method for producing a blan

Assignees

• Kennametal Inc

Inventors

• Ben Amor Raouf
• Donhardt Augustin
• Guter Tim
• Hoschke Bjoern
• Hoyer Guenther
• Kauper Herbert Rudolf
• Roediger Klaus
• Rosenberger Fabian
• Schwägerl Jürgen

Classifications

• B21C23/147 Primary

  Making drill blanks · CPC title

• B22F3/20

  by extruding · CPC title

• B21C25/08

  Dies or mandrels with section variable during extruding, e.g. for making tapered work; Controlling variation · CPC title

• B21C25/02

  Dies · CPC title

• B21K5/04 Primary

  twisting-tools, e.g. drills, reamers · CPC title