Ceramic paint composition and brake disc plate for vehicle comprising the same

Patent metadata

Field	Value
Publication number	US-11649376-B2
Application number	US-201916569173-A
Country	US
Kind code	B2
Filing date	Sep 12, 2019
Priority date	Jun 14, 2019
Publication date	May 16, 2023
Grant date	May 16, 2023

Abstract

A ceramic paint composition including a polysiloxane, an aluminum oxide, a silicone-based urethane resin, and a solvent component and a brake disc plate for a vehicle including an anticorrosive coated film including the ceramic paint composition are provided.

First claim

What is claimed is:

1. An anticorrosive ceramic paint composition for a brake disc plate of a vehicle, comprising:
an amount of 19 to 43 wt % of the polysiloxane;
an amount of 0.8 to 3.5 wt % of the aluminum oxide;
an amount of 4 to 23 wt % of the silicone-based urethane resin; and
an amount of 38 to 72 wt % of the solvent component,
all the wt % based on the total weight of the composition.

2. The anticorrosive ceramic paint composition of claim 1 , wherein the polysiloxane has a weight-average molecular weight of 8,000 to 15,000 g/mol, a viscosity of 5 to 50 cps at a temperature of 25° C., or a glass transition temperature (Tg) of −130 to −100° C.

3. The anticorrosive ceramic paint composition of claim 1 , wherein the aluminum oxide has an average diameter (D 50 ) of 400 to 600 nm.

4. The anticorrosive ceramic paint composition of claim 1 , wherein the silicone-based urethane resin has a weight-average molecular weight of 5,000 to 10,000 g/mol, a viscosity of 20 to 60 cps at a temperature of 25° C., or an unreacted NCO content (NCO %) of 1 to 5% by weight based on the total weight of the ceramic paint composition.

5. The anticorrosive ceramic paint composition of claim 1 , wherein the solvent component comprises an organic solvent and water.

6. The anticorrosive ceramic paint composition of claim 5 , wherein the organic solvent comprises one or more selected from the group consisting of methyl alcohol, ethyl alcohol, benzyl alcohol, isopropyl alcohol, pentyl alcohol, isobutyl alcohol, butyl alcohol, lauryl alcohol, nonyl alcohol, undecyl alcohol, propylene glycol monomethyl ether, and propylene glycol monomethyl ether acetate.

7. The anticorrosive ceramic paint composition of claim 1 , wherein the anticorrosive ceramic paint composition has a viscosity of 10 to 50 cps at a temperature of 25° C. and a solid content of 20 to 40% by weight based on the total weight of the ceramic paint composition.

8. A brake disc plate for a vehicle, comprising an anticorrosive coated film comprising a ceramic paint composition of claim 1 .

9. The brake disc plate for the vehicle of claim 8 , wherein the anticorrosive coated film has an average thickness of about 10 to 40 μm or a pencil hardness of about 6H to 10H.

10. The brake disc plate for the vehicle of claim 8 , wherein the anticorrosive coated film remains on the brake disc plate when a number of contacts with a brake pad by braking is about 40 times or less.

11. The brake disc plate for the vehicle of claim 8 , wherein the brake disc plate has a neutral salt water corrosion resistance (SST) of about 70 hours or greater measured by a method of JIS K about 560, or a coefficient of friction of about 0.3 to 0.4 with respect to a brake pad.

12. A method of treating a brake disc plate for a vehicle, comprising:
degreasing a brake disc plate using ultrasonic waves; and
coating and curing an anticorrosive ceramic paint composition of claim 1 on the degreased brake disc plate to form an anticorrosive coated film.

13. The method of claim 12 , wherein the degreasing of the brake disc plate using the ultrasonic waves comprises immersing the brake disc plate in a water bath at a temperature of about 40 to 50° C. and treating the brake disc plate using the ultrasonic waves having a frequency of about 10 to 100 KHz for about 30 to 60 seconds.

14. The method of claim 12 , wherein the curing of the anticorrosive ceramic paint composition comprises treating the anticorrosive ceramic paint composition using a frequency of about 0.5 to 100 kHz at a temperature of about 150 to 230° C. for about 1 to 15 minutes.

15. A vehicle comprising a brake disc plate of claim 8 .

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Chung Eun Young

Classifications

• C09D143/04

  Homopolymers or copolymers of monomers containing silicon · CPC title

• C09D7/65

  macromolecular (C09D7/41-C09D7/48 take precedence) · CPC title

• C08L75/04

  Polyurethanes · CPC title

• C09D7/20 Primary

  Diluents or solvents · CPC title

• C08L2205/025

  containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure · CPC title