Phase modulator device and method

Patent metadata

Field	Value
Publication number	US-11644697-B2
Application number	US-202016988480-A
Country	US
Kind code	B2
Filing date	Aug 7, 2020
Priority date	Aug 19, 2019
Publication date	May 9, 2023
Grant date	May 9, 2023

Abstract

The present disclosure relates to a method comprising the following steps: a) forming a waveguide from a first material, the waveguide being configured to guide an optical signal; b) forming a layer made of a second material that is electrically conductive and transparent to a wavelength of the optical signal, steps a) and b) being implemented such that the layer made of the second material is in contact with at least one of the faces of the waveguide, or is separated from the at least one of the faces by a distance of less than half, preferably less than a quarter, of the wavelength of the optical signal. The application further relates to a phase modulator, in particular obtained by such a method.

First claim

What is claimed is:

1. A manufacturing method comprising the following steps:
a) forming a waveguide from a first material, the waveguide being configured to guide an optical signal, the waveguide having a first side adjacent to an insulating layer, a second side and a third side perpendicular to the first side, and a fourth side parallel to the first side; and
b) forming a layer made of a second material that is electrically conductive and transparent to a wavelength of the optical signal,
steps a) and b) being implemented such that the layer made of the second material is disposed over the first side, the second side, the third side, and the fourth side of the waveguide,
wherein the second material is in direct contact with the first side, the second side, the third side, the fourth side, or a combination thereof, or
wherein the second material is separated from the first side, the second side, the third side, the fourth side, or a combination thereof by a distance of less than half of the wavelength of the optical signal.

2. The method according to claim 1 , wherein step a) is performed before step b).

3. The method according to claim 2 , wherein:
step a) comprises the following successive steps:
a1) depositing a layer made of the first material on a first layer made of a third material, and
a2) etching the layer made of the first material to define the waveguide therein; and

in step b), the layer made of the second material is deposited on and in contact with exposed faces of the waveguide, or on and in contact with an intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the exposed faces of the waveguide.

4. The method according to claim 3 , wherein:
before step a), the method comprises a step comprising depositing an other layer made of the second material; and
in step a1), the layer made of the first material is deposited on and in contact with the other layer made of the second material, or on and in contact with another intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the other layer made of the second material.

5. The method according to claim 3 , further comprising, after step b), a step comprising depositing a second layer made of the third material, and a step comprising forming electrically conductive vias through the second layer made of the third material up to portions of the layer made of the second material.

6. The method according to claim 2 , wherein:
before step a), the method comprises a step comprising etching a cavity in a first layer made of a third material;
step a) comprises the following successive steps:
a1) depositing a layer made of the first material so as to fill the cavity, and
a2) performing mechanical-chemical planarization up to the layer made of the third material, a portion of the layer made of the first material left in place in the cavity forming the waveguide; and

in step b), the layer made of the second material is deposited on and in contact with an exposed face of the waveguide, or on and in contact with an intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the exposed face of the waveguide.

7. The method according to claim 6 , wherein:
before step a), the method comprises a step comprising depositing an other layer made of the second material; and
in step a1), the layer made of the first material is deposited on and in contact with the other layer made of the second material, or on and in contact with another intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the other layer made of the second material.

8. The method according to claim 6 , further comprising, after step b), a step comprising depositing a second layer made of the third material and a step comprising forming electrically conductive vias through the second layer made of the third material up to portions of the layer made of the second material.

9. The method according to claim 1 , wherein step b) is done before step a).

10. The method according to claim 9 , wherein:
in step b), the layer made of the second material is deposited on a first layer made of a third material; and
step a) comprises the following successive steps:
a1) depositing a layer made of the first material on and in contact with the layer made of the second material, or on and in contact with an intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the layer made of the second material, and
a2) etching the layer made of the first material to define the waveguide therein.

11. The method according to claim 10 , wherein the method further comprises, after step a), a step comprising depositing another layer made of the second material on and in contact with exposed faces of the waveguide, or on and in contact with another intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the exposed faces of the waveguide.

12. The method according to claim 10 , further comprising, after step a), a step comprising depositing a second layer made of the third material and a step comprising forming electrically conductive vias through the second layer made of the third material up to the second material.

13. The method according to claim 9 , wherein:
before step b), the method comprises a step comprising etching a cavity in a first layer made of a third material;
in step b), the layer made of the second material is deposited on walls and a bottom of the cavity; and
step a) comprises the following successive steps:
a1) filling the cavity by depositing a layer made of the first material on and in contact with the layer made of the second material, or on and in contact with an intermediate layer with a thickness equal to the distance and previously deposited on and in contact with the layer made of the second material; and
a2) performing mechanical-chemical planarization at least up to the layer made of the second material, a portion of the layer made of the first material left in place in the cavity forming the waveguide.

14. The method according to claim 13 , wherein the method further comprises, after step a), a step comprising depositing another layer made of the second material on and in contact with one or several an exposed face of the waveguide, or on and in contact with another intermediate layer with thickness equal to the distance and previously deposited on and in contact with an exposed face of the waveguide.

15. The method according to claim 13 , further comprising, after step a), a step comprising depositing a second layer made of the third material and a step comprising forming electrically conductive vias through the second layer made of the third material up to the second material.

16. The method according to claim 1 , wherein the first material is silicon nitride and the second material is indium tin oxide or amorphous carbon, the wavelength being between 450 nm and 1 μm.

17. The method of claim 1 , wherein the layer made of the second material is separated from the at least one face by a distance of less than a quarter of the wavelength of the optical signal.

18. A phase modulator comprising:
a waveguide of a first material, wherein the waveguide is configured to propagate an optical signal, the waveguide having a first side adjacent to an insulating layer, a second side and a third side perpendicular to the first side, and a four

Assignees

• St Microelectronics Crolles 2 Sas

Inventors

• Cremer Sébastien
• Boeuf Frédéric
• Monfray Stephane

Classifications

• G02F1/0147 Primary

  based on thermo-optic effects (G02F1/132 takes precedence) · CPC title

• G02B6/12004

  Combinations of two or more optical elements · CPC title

• G02F1/025

  in an optical waveguide structure (G02F1/017, {G02F1/2257} take precedence) · CPC title

• G02F1/035 Primary

  in an optical waveguide structure · CPC title

• G02F1/009 Primary

  Thermal properties · CPC title