Supported catalyst for organic substance decomposition and organic substance decomposition device

Patent metadata

Field	Value
Publication number	US-11642661-B2
Application number	US-202017093849-A
Country	US
Kind code	B2
Filing date	Nov 10, 2020
Priority date	May 11, 2018
Publication date	May 9, 2023
Grant date	May 9, 2023

Abstract

A supported catalyst for decomposing an organic substance that includes a support and a catalyst particle supported on the support. The catalyst particle contains a perovskite-type composite oxide represented by A x B y M z O w , where the A contains at least one selected from Ba and Sr, the B contains Zr, the M is at least one selected from Mn, Co, Ni and Fe, y+z=1, x≥0.995, z≤0.4, and w is a positive value satisfying electrical neutrality. A film thickness of a catalyst-supporting film supported on the support and containing the catalyst particle is 5 μm or more, or a supported amount as determined by normalizing a mass of the catalyst particle supported on the support by a volume of the support is 45 g/L or more.

First claim

The invention claimed is:

1. A supported catalyst for decomposing an organic substance, the supported catalyst comprising:
a support; and
a catalyst-supporting film supported on the support, the catalyst-supporting film containing a catalyst particle, and the catalyst-supporting film having a film thickness of 5 μm or more, wherein
the catalyst particle contains a perovskite composite oxide represented by A x B y M z O w , where the A contains at least one selected from Ba and Sr, the B contains Zr, the M is at least one selected from Mn, Co, Ni and Fe, y+z=1, x≥0.995, z≤0.4, and w is a positive value that satisfies electrical neutrality, and wherein
the support comprises cordierite.

2. The supported catalyst for decomposing an organic substance according to claim 1 , wherein the film thickness of the catalyst-supporting film is 5 μm to 116 μm.

3. The supported catalyst for decomposing an organic substance according to claim 1 , wherein 1.001≤x≤1.05 and 0.05≤z≤0.2.

4. The supported catalyst for decomposing an organic substance according to claim 3 , wherein x≥1.005.

5. The supported catalyst for decomposing an organic substance according to claim 4 , wherein z≤0.1.

6. The supported catalyst for decomposing an organic substance according to claim 3 , wherein z≤0.1.

7. The supported catalyst for decomposing an organic substance according to claim 1 , wherein a decomposition rate after the supported catalyst is heat-treated at 950° C. for 48 hours is more than 0.9 when the decomposition rate before the heat treatment is defined as 1.

8. The supported catalyst for decomposing an organic substance according to claim 1 , wherein the support is a porous structure containing a plurality of pores, each of the plurality of pores having a diameter of 0.3 μm to 50 μm.

9. An organic substance decomposition device comprising the supported catalyst for decomposing an organic substance according to claim 1 .

10. A supported catalyst for decomposing an organic substance, the supported catalyst comprising:
a support; and
a catalyst particle supported on the support, wherein
the catalyst particle contains a perovskite composite oxide represented by A x B y M z O w , where the A contains at least one selected from Ba and Sr, the B contains Zr, the M is at least one selected from Mn, Co, Ni and Fe, y+z=1, x≥0.995, z≤0.4, and w is a positive value satisfying electrical neutrality, and
a supported amount as determined by normalizing a mass of the catalyst particle supported on the support by a volume of the support is 45 g/L or more, and wherein
the support comprises cordierite.

11. The supported catalyst for decomposing an organic substance according to claim 10 , wherein the supported amount is 45 g/L to 530 g/L.

12. The supported catalyst for decomposing an organic substance according to claim 10 , wherein 1.001≤x≤1.05 and 0.05≤z≤0.2.

13. The supported catalyst for decomposing an organic substance according to claim 12 , wherein x≥1.005.

14. The supported catalyst for decomposing an organic substance according to claim 13 , wherein z≤0.1.

15. The supported catalyst for decomposing an organic substance according to claim 12 , wherein z≤0.1.

16. The supported catalyst for decomposing an organic substance according to claim 10 , wherein a decomposition rate after the supported catalyst for decomposing an organic substance is heat-treated at 950° C. for 48 hours is more than 0.9 when the decomposition rate before the heat treatment is defined as 1.

17. The supported catalyst for decomposing an organic substance according to claim 10 , wherein the support is a porous structure containing a plurality of pores, each of the plurality of pores having a diameter of 0.3 μm to 50 μm.

18. An organic substance decomposition device comprising the supported catalyst for decomposing an organic substance according to claim 10 .

Assignees

• Murata Manufacturing Co

Inventors

• Kuretake Satoshi
• Ishihara Kentaro
• Sugahara Nario

Classifications

• B01J35/55

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• B01D2255/2061

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• B01D53/94

  by catalytic processes · CPC title

• A61L9/01

  Deodorant compositions {(compositions released by contact with a liquid A61L9/05)} · CPC title

• B01D53/8696

  Controlling the catalytic process · CPC title