Water heating apparatus and water heating system

Patent metadata

Field	Value
Publication number	US-11639813-B2
Application number	US-202015930622-A
Country	US
Kind code	B2
Filing date	May 13, 2020
Priority date	Jun 24, 2019
Publication date	May 2, 2023
Grant date	May 2, 2023

Abstract

In an immediate hot water supply operation mode in which a circulation pump is activated while a hot water supply faucet is closed, a water heating apparatus forms an immediate hot water supply circulation path by an inner path including a water entry path, a heat exchanger, and a hot water output path and an outer path bypassing the hot water supply faucet, as being combined. A controller stores as an actual flow rate value for each immediate hot water supply operation mode, a flow rate detection value by a flow rate sensor at predetermined timing, and calculates a flow rate learning value based on a plurality of stored actual flow rate values. When the flow rate detection value becomes larger than a criterion value set in accordance with the flow rate learning value, use of the hot water supply faucet is detected and the circulation pump is deactivated.

First claim

What is claimed is:

1. A water heating apparatus that outputs hot water to a hot water supply faucet, the water heating apparatus comprising:
a water entry port to which low-temperature water is introduced;
a heating mechanism;
a water entry path formed between the water entry port and the heating mechanism;
a hot water output port for output of high-temperature water heated by the heating mechanism;
a hot water output path formed between the heating mechanism and the hot water output port,
in an immediate hot water supply operation mode in which a circulation pump arranged inside or outside of the water heating apparatus is activated while the hot water supply faucet is closed, the water heating apparatus being configured to form an immediate hot water supply circulation path through which fluid passes through the heating mechanism by an inner path and an outer path as being combined, the inner path including at least a part of the water entry path, the heating mechanism, and the hot water output path, the outer path bypassing the hot water supply faucet on outside of the water heating apparatus;

a flow rate detector that detects a flow rate in the immediate hot water supply circulation path; and
a controller that gives an instruction to activate and deactivate the heating mechanism and the circulation pump, wherein
the controller stores as an actual flow rate value for each immediate hot water supply operation mode, a flow rate detection value obtained by the flow rate detector at predetermined timing in the immediate hot water supply operation mode, and calculates a flow rate learning value based on a plurality of stored actual flow rate values, and
when the stored actual flow rate value is not within a range between predetermined upper and lower limits in each immediate hot water supply operation mode, the controller does not reflect the actual flow rate value on calculation of the flow rate learning value and, when the flow rate detection value becomes larger than a criterion value set in accordance with the flow rate learning value calculated based on previous flow rate detection values that are obtained prior to the flow rate detection value in the immediate hot water supply operation mode, detects use of the hot water supply faucet and deactivates the circulation pump.

2. The water heating apparatus according to claim 1 , wherein
the controller calculates the flow rate learning value in accordance with an exponential moving average value of successively stored actual flow rate values.

3. A water heating apparatus that outputs hot water to a hot water supply faucet, the water heating apparatus comprising:
a water entry port to which low-temperature water is introduced;
a heating mechanism;
a water entry path formed between the water entry port and the heating mechanism;
a hot water output port for output of high-temperature water heated by the heating mechanism;
a hot water output path formed between the heating mechanism and the hot water output port,
in an immediate hot water supply operation mode in which a circulation pump arranged inside or outside of the water heating apparatus is activated while the hot water supply faucet is closed, the water heating apparatus being configured to form an immediate hot water supply circulation path through which fluid passes through the heating mechanism by an inner path and an outer path as being combined, the inner path including at least a part of the water entry path, the heating mechanism, and the hot water output path, the outer path bypassing the hot water supply faucet on outside of the water heating apparatus;

a flow rate detector that detects a flow rate in the immediate hot water supply circulation path; and
a controller that gives an instruction to activate and deactivate the heating mechanism and the circulation pump, wherein
the controller stores as an actual flow rate value for each immediate hot water supply operation mode, a flow rate detection value obtained by the flow rate detector at predetermined timing in the immediate hot water supply operation mode, and calculates a flow rate learning value based on a plurality of stored actual flow rate values, wherein
when change in flow rate detection value is larger than a predetermined value during a period from timing of storage of the actual flow rate value until lapse of a prescribed time period in each immediate hot water supply operation mode, the controller does not reflect the actual flow rate value on calculation of the flow rate learning value and, when the flow rate detection value becomes larger than a criterion value set in accordance with the flow rate learning value calculated based on previous flow rate detection values that are obtained prior to the flow rate detection value in the immediate hot water supply operation mode, detects use of the hot water supply faucet and deactivates the circulation pump.

4. The water heating apparatus according to claim 1 , further comprising:
a bypass path that connects the water entry path and the hot water output path to each other as bypassing the heating mechanism; and
a flow rate regulation valve that controls a ratio of a flow rate in the bypass path to a total flow rate in the heating mechanism and the bypass path, wherein
the controller fixes the ratio of the flow rate to a predetermined identical value in each immediate hot water supply operation mode.

5. The water heating apparatus according to claim 1 , wherein
the criterion value is set to be larger than the flow rate learning value.

6. The water heating apparatus according to claim 1 , wherein
when the flow rate learning value is out of a range between predetermined upper and lower limits, the controller senses an abnormal condition of the immediate hot water supply circulation path.

7. The water heating apparatus according to claim 1 , wherein
the immediate hot water supply circulation path is formed to include a thermal water stop bypass valve connected between a low-temperature water pipe connected to the water entry port and a high-temperature water pipe connected to the hot water output port, and the hot water supply faucet,
the thermal water stop bypass valve includes a thermal bypass path formed between the low-temperature water pipe and the high-temperature water pipe in a low-temperature state, and
the thermal bypass path is closed in a high-temperature state.

8. A water heating system comprising:
a water heating apparatus including a water entry port and a hot water output port;
a low-temperature water pipe that introduces low-temperature water to the water entry port of the water heating apparatus;
a high-temperature water pipe that connects the hot water output port of the water heating apparatus and a hot water supply faucet to each other; and
a circulation pump arranged inside or outside the water heating apparatus,
the water heating apparatus including
a heating mechanism,
a water entry path formed between the water entry port and the heating mechanism,
a hot water output path formed between the heating mechanism and the hot water output port,
in an immediate hot water supply operation mode in which the circulation pump is activated while the hot water supply faucet is closed, the water heating apparatus being configured to form an immediate hot water supply circulation path through which fluid passes through the heating mechanism by an inner path and an outer path as being combined, the inner path including at least a part of the water entry path, the heating mechanism, and the hot water output path, the outer path bypassing the hot water supply faucet on outside of the water heating apparatus,

a flow rate detector that detects a flow rate in the immediate hot water supp

Assignees

• Noritz Corp

Inventors

• Hasegawa Takahide
• Ushio Atsushi

Classifications

• F24D2220/042

  Temperature sensors · CPC title

• F24D17/0026 Primary

  with conventional heating means (F24D17/0036 takes precedence) · CPC title

• F24D2220/044

  Flow sensors · CPC title

• E03B7/045

  diverting initially cold water in warm water supply · CPC title

• E03C1/0411

  Taps specially designed for dispensing boiling water · CPC title