Method for manufacturing a three-dimensional article by an additive manufacturing technology

Patent metadata

Field	Value
Publication number	US-11639033-B2
Application number	US-201816612312-A
Country	US
Kind code	B2
Filing date	May 9, 2018
Priority date	May 11, 2017
Publication date	May 2, 2023
Grant date	May 2, 2023

Abstract

Disclosed is a method for manufacturing a three-dimensional article, including: a step of producing the article by an additive manufacturing technology, the article including at least two parts that face, at least partially, each other or that have edges facing, at least partially, each other; and a step of finishing of the article. According to the invention, the two parts are produced together with a temporary connection that links the two parts, and the method includes, after the step of finishing, a step of unlinking the temporary connection in order to separate the two parts.

First claim

The invention claimed is:

1. A method for manufacturing a three-dimensional article, the method comprising:
producing said article by an additive manufacturing technology, said article comprising at least two parts having surfaces that at least partially face each other or edges that at least partially face each other, the additive manufacturing technology comprising fusion of powder or solidification of fluid, said two parts being produced together with a temporary connection, said temporary connection linking said two parts, said temporary connection comprising an inhomogeneity of a presence of material along said surfaces or said edges, the inhomogeneity of the presence of material comprises an inhomogeneity of fusion of powder by a laser or an inhomogeneity of solidification of fluid along said surfaces or said edges;
finishing the article; and
unlinking said temporary connection in order to separate said two parts after the finishing the article,
wherein said inhomogeneity of fusion of powder is obtained by decreasing a power of the laser from a first power during the producing the article to a second power lower than the first power to obtain the inhomogeneity or by designing the article with said surfaces of the two parts at a distance in a range from 0.1 millimeters to 0.2 millimeters from each other, said distance being adjusted to generate said inhomogeneity of fusion of powder, all of each of the surfaces of the two parts are at the distance from each other, and
the surfaces of the two parts facing each other complement one another.

2. The method according to claim 1 , wherein said temporary connection is breakable with a force lower than the force necessary to break any other part of said article.

3. The method according to claim 1 , wherein said temporary connection is made of a material that is soluble in a liquid, and
wherein said two parts are made of a material that is not soluble in said liquid.

4. The method according to claim 1 , wherein one of said two parts is a mask entirely separable from the other part.

5. The method according to claim 4 , wherein said mask is situated in a groove recessed in an external surface of said other part, and
wherein said mask protrudes from said external surface.

6. The method according to claim 1 , wherein said two parts are further connected to each other by a definitive connection so that the two parts form a single piece even when said temporary connection is disconnected.

7. The method according to claim 1 , wherein:
each part comprises a main body adjacent to the main body of the other part,
one of the two parts further comprises a rabbet that covers a portion of the main body of the other part, and
said temporary connection is situated between said rabbet and the main body of the other part.

8. The method according to claim 1 , wherein at least one of said two parts defines a housing for an electronic device.

9. The method according to claim 1 , wherein at least one of said two parts forms a piece of an eyeglass frame.

10. The method according to claim 1 , wherein said finishing comprises mechanically polishing said article.

11. The method according to claim 10 , wherein the mechanically polishing the article comprises tribofinishing the article.

Assignees

• Essilor Int

Inventors

• Jouard Ludovic
• Baillon Loïc

Classifications

• G02C11/10

  Electronic devices other than hearing aids · CPC title

• B29C64/40 Primary

  Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• B29C64/10 Primary

  Processes of additive manufacturing · CPC title

• G02C1/08

  the rims being tranversely split and provided with securing means · CPC title