Cathode active material for lithium secondary battery and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-11637279-B2
Application number	US-202117512440-A
Country	US
Kind code	B2
Filing date	Oct 27, 2021
Priority date	Apr 22, 2021
Publication date	Apr 25, 2023
Grant date	Apr 25, 2023

Abstract

The cathode active material for a lithium secondary battery according to embodiments of the present invention includes a lithium-transition metal composite oxide particle including a plurality of primary particles, and the lithium-transition metal composite oxide particle includes a lithium-sulfur-containing portion formed between the primary particles. Thereby, it is possible to improve life-span properties and capacity properties by preventing the layer structure deformation of the primary particles and removing residual lithium.

First claim

What is claimed is:

1. A method of manufacturing a cathode active material for a lithium secondary battery comprising:
preparing a preliminary lithium-transition metal composite oxide particle;
mixing the preliminary lithium-transition metal composite oxide particle with a sulfonyl-based compound aqueous solution including the sulfonyl-based compound represented by Structural Formula 1 below; and
performing a drying and a heat treatment on the mixed preliminary lithium-transition metal composite oxide particle and the sulfonyl-based compound aqueous solution, to prepare a lithium-transition metal composite oxide particle comprising a plurality of primary particles and a lithium-sulfur-containing portion formed between the primary particles,
wherein a sulfur content in the lithium-transition metal composite oxide particle measured through a carbon-sulfur (CS) analyzer is 2,000 to 7,000 ppm based on a total weight of the lithium-transition metal composite oxide particle:

(In Structural Formula 1, n is 0≤n<3, R 1 and R 2 are O − , NH 2 , NH 3 + , OH, or a hydrocarbon group having 1 to 3 carbon atoms that can be substituted with a substituent, and the substituent includes a halogen, cyano group, hydroxyl group, phosphoric acid group, carboxyl group or a salt thereof).

2. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the lithium-sulfur-containing portion has a monoclinic crystal structure.

3. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein an average sulfur signal value of the lithium-sulfur-containing portion measured through energy dispersive spectroscopy (EDS) is greater than the average sulfur signal value in the primary particles measured through the EDS.

4. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 3 , wherein the average sulfur signal value of the lithium-sulfur-containing portion measured through the EDS is 1.2 to 3.8 times greater than the average sulfur signal value in the primary particles measured through the EDS.

5. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the hydrocarbon group included in R1 and R2 in Structural Formula 1 is substituted with or connected to at least one selected from the group consisting of a carbon-carbon double bond, —O—, —S—, —CO—, —OCO—, —SO—, —CO—O—, —OCO—O—OCO—, —S—CO—, —S—CO—O—, —CO—NH—, —NH—CO—O—, —NR′—,

S—S— and —SO2—, and R′ is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.

6. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the sulfonyl-based compound includes at least one of compounds of Formulae 1 to 3 below:

7. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the primary particles have a hexagonal close-packed structure.

8. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein a content of lithium carbonate (Li 2 CO 3 ) remaining on the surface of the lithium-transition metal composite oxide particle is 2,500 ppm or less based on the total weight of the lithium-transition metal composite oxide particle, and
a content of lithium hydroxide (LiOH) remaining on the surface of the lithium-transition metal composite oxide particle is 2,000 ppm or less based on the total weight of the lithium-transition metal composite oxide particle.

9. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the sulfonyl-based compound aqueous solution is formed by inputting the sulfonyl-based compound into a solvent, and
a weight of the solvent is 2 to 20% by weight based on the total weight of the preliminary lithium-transition metal composite oxide particle.

10. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 9 , wherein an amount of the sulfonyl-based compound input into the solvent is 0.5 to 2.5% by weight based on the total weight of the preliminary lithium-transition metal composite oxide particle.

11. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the heat treatment is performed at 250 to 450° C. under an oxygen atmosphere.

12. The method of manufacturing a cathode active material for a lithium secondary battery according to claim 1 , wherein the preliminary lithium-transition metal composite oxide particle is mixed with the sulfonyl-based compound aqueous solution without water washing treatment.

13. A lithium secondary battery comprising:
a cathode comprising a cathode active material layer including the cathode active material for a lithium secondary battery manufactured by the method of claim 1 ; and
an anode disposed to face the cathode.

Assignees

• Sk Innovation Co Ltd
• Sk On Co Ltd

Inventors

• Kim Sang Bok
• Shin Sang Hye
• Park Sang Min
• Lee Tae Kyoung
• Kim Myoung Lae
• Yoon Jeong Bae
• Kim Jik Soo
• Choi Ji Hoon

Classifications

• H01M4/366

  as layered products · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/362

  Composites · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title