Light emitting diode device

Patent metadata

Field	Value
Publication number	US-11637223-B2
Application number	US-202017064250-A
Country	US
Kind code	B2
Filing date	Oct 6, 2020
Priority date	Apr 8, 2018
Publication date	Apr 25, 2023
Grant date	Apr 25, 2023

Abstract

An LED device includes an epitaxial layered structure, a current spreading layer, a first insulating layer and a reflective structure. The current spreading layer is formed on a surface of the epitaxial layered structure. The first insulating layer is formed over the current spreading layer, and is formed with at least one first through hole to expose the current spreading layer. The reflective structure is formed on the first insulating layer, extends into the first through hole, and contacts with the current spreading layer. The current spreading layer is formed with at least one opening structure to expose the surface of the epitaxial layered structure.

First claim

What is claimed is:

1. A light emitting diode (LED) device, comprising:
an epitaxial layered structure including a first-type semiconductor layer, an active layer and a second-type semiconductor layer sequentially disposed in such order;
a current spreading layer formed on a surface of said second-type semiconductor layer opposite to said active layer;
a first insulating layer formed over said current spreading layer and formed with at least one first through hole to expose a portion of said current spreading layer; and
a reflective structure formed on said first insulating layer, extending into said at least one first through hole, and contacting with said current spreading layer,
wherein said current spreading layer is formed with at least one opening structure to expose a portion of said surface of said second-type semiconductor layer opposite to said active layer, and said opening structure is arranged in a staggered arrangement with said first through hole,
wherein said first insulating layer is further formed on said surface of said second-type semiconductor layer, and is further formed with at least one second through hole to expose a portion of said surface of said second-type semiconductor layer, said reflective structure extending into said second through hole, and contacting with said surface of said second-type semiconductor layer,
wherein said epitaxial layered structure is formed with at least one recess that extends through said second-type semiconductor layer and said active layer, and that terminates at said first-type semiconductor layer to expose said first-type semiconductor layer, and
wherein said second through hole corresponds in position to and surrounds said at least one recess.

2. The LED device of claim 1 , wherein said first insulating layer is formed with a plurality of said first through holes that are arranged in an array.

3. The LED device of claim 2 , wherein said first insulating layer is further formed with a plurality of second through holes, each of which is formed in one of a continuous loop shape, a discontinuous loop shape and a strip shape.

4. The LED device of claim 3 , wherein a ratio of the number of said first through holes to the number of said second through holes ranges from 5:1 to 50:1.

5. The LED device of claim 2 , wherein said first through holes have a total cross-sectional area accounting for 3% to 50% of an area of a projection of said epitaxial layered structure on said substrate.

6. The LED device of claim 1 , wherein said opening structure includes at least one first opening to expose a portion of said surface of said second-type semiconductor layer, said first insulating layer extending into said first opening and contacting with said second-type semiconductor layer.

7. The LED device of claim 6 , wherein said first insulating layer is formed with a plurality of said first through holes that are spaced apart from each other, and said current spreading layer is formed with a plurality of said first openings.

8. The LED device of claim 7 , wherein said first insulating layer is formed with a plurality of said second through holes to expose the portion of said second-type semiconductor layer, said second through holes being spaced apart from said first through holes and said first openings.

9. The LED device of claim 7 , wherein each of said first through holes is surrounded by said first openings of said current spreading layer, said first openings immediately adjacent to said first through hole being arranged in a polygon pattern.

10. The LED device of claim 7 , wherein each of said first openings of said current spreading layer has a diameter ranging from 2 μm to 50 μm.

11. The LED device of claim 7 , wherein said first openings of said current spreading layer are spaced apart from each other by a spacing ranging from 1 μm to 20 μm.

12. The LED device of claim 7 , wherein said first openings have a total cross-sectional area accounting for 5% to 50% of an area of a projection of said epitaxial layered structure on said substrate.

13. The LED device of claim 7 , wherein said first openings of said current spreading layer are arranged in an array.

14. The LED device of claim 7 , wherein a ratio of the number of said first openings to the number of said first through holes ranges from 2:1 to 20:1.

15. The LED device of claim 7 , wherein said first openings and said first through holes are cooperatively arranged in an array.

16. The LED device of claim 7 , wherein said first through holes of said first insulating layer have a total cross-sectional area accounting for 3% to 50% of an area of a projection of said epitaxial layered structure on said substrate.

17. The LED device of claim 8 , wherein a ratio of the number of said first through holes and the number of said second through holes ranges from 5:1 to 50:1.

18. The LED device of claim 8 , wherein said first openings of said current spreading layer and said first through holes of said first insulating layer are arranged in an array, and each of said second through holes is formed in one of a continuous loop shape, a discontinuous shape and a strip shape.

19. The LED device of claim 1 , wherein said first insulating layer is made of a material selected from the group consisting of silicon nitride, silicon oxide, aluminum oxide, magnesium fluoride, titanium dioxide, and combinations thereof.

20. The LED device of claim 1 , wherein said current spreading layer has a thickness ranging from 5 nm to 60 nm.

21. The LED device of claim 1 , wherein said active layer is configured to emit light having an emission wavelength not greater than 520 nm.

22. The LED device of claim 1 , wherein said second through hole is formed in one of a continuous loop shape and a discontinuous loop shape and has a diameter larger than that of said at least one recess.

23. The LED device of claim 22 , wherein said recess is defined by a recess-defining wall, said first insulating layer covering said recess-defining wall and exposing said first-type semiconductor layer.

24. The LED device of claim 23 , further comprising a first electrode which is electrically connected to said first-type semiconductor layer through said recess, and a second electrode which is disposed on said reflective structure and which is electrically connected to said second-type semiconductor layer.

25. The LED device of claim 24 , further comprising a second insulating layer that is disposed over said reflective structure, that is formed with a first penetrating hole which is spatially communicated with said recess to expose said first-type semiconductor layer, and that is formed with a second penetrating hole to expose said reflective structure, said second electrode being disposed on said second insulating layer and filling said second penetrating hole to contact with said reflective structure, said first electrode being disposed on said second insulating layer and being electrically connected to said first-type semiconductor layer through said recess and said first penetrating hole.

26. The LED device of claim 25 , wherein said second insulating layer further covers said recess-defining wall, and is made of an insulating reflective material.

27. The LED device of claim 1 , wherein said first insulating layer includes a distributed Bragg reflector.

28. The LED device of claim 1 , wherein said reflective str

Assignees

• Xiamen Sanan Optoelectronics Technology Co Ltd

Inventors

• Liu Xiaoliang
• He Anhe
• Peng Kang-Wei
• Lin Su-Hui
• Hong ling-yuan
• Chang Chia-Hung

Classifications

• H10H20/034

  of coatings · CPC title

• H10H20/032

  of electrodes · CPC title

• H10H20/8312 Primary

  extending at least partially through the bodies · CPC title

• H10H20/841

  Reflective coatings, e.g. dielectric Bragg reflectors · CPC title

• H10H20/835 Primary

  Reflective materials · CPC title