SP2-SP3 hybrid crystalline carbon and its preparation process

Patent metadata

Field	Value
Publication number	US-11634327-B2
Application number	US-202016831327-A
Country	US
Kind code	B2
Filing date	Mar 26, 2020
Priority date	Aug 5, 2019
Publication date	Apr 25, 2023
Grant date	Apr 25, 2023

Abstract

The present disclosure belongs to the technical filed of new carbon materials and relates to a novel sp2-sp3 hybrid crystalline carbon named Gradia and its preparation process. A novel sp2-sp3 hybrid carbon named Gradia is synthesized using sp2 hybrid carbon as raw materials under high temperature and high pressure. The basic structural units of Gradia are composed of sp2 hybrid graphite-like structural units and sp3 hybrid diamond-like structural units. Gradia disclosed in the present disclosure is a class of new sp2-sp3 hybrid carbon allotrope, whose crystal structure can vary with the widths and/or crystallographic orientation relationships of internal sp2 and/or sp3 structural units.

First claim

The invention claimed is:

1. An sp 2 -sp 3 hybrid crystalline carbon allotrope, wherein its basic structural unit is composed of sp 2 hybrid graphite-like structural unit and sp 3 hybrid diamond-like structural unit connected via a coherent interface.

2. The sp 2 -sp 3 hybrid crystalline carbon allotrope of claim 1 , which has a space group of 10 (P2/m) or 11 (P2 1 /m) or 12 (C2/m).

3. A process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as defined in claim 1 , comprising the steps of:
(1) Loading raw carbon materials into a pre-pressing mold, pre-forming the raw carbon materials into a body by using a press, and then placing it in a vacuum hot-pressing sintering furnace for pre-sintering;
(2) Putting the pre-sintered carbon raw material body as obtained in step (1) into an assembly block, and then putting the assembly block containing the carbon raw material body into a drying box for drying;
(3) Removing the assembly block as obtained in step (2) from the drying box and cooling it, placing it in a press for high temperature and high pressure treatment, and then carrying out pressure relief operation after cooling;
(4) Removing the assembly block from the press to obtain the sp 2 -sp 3 hybrid crystalline carbon allotrope.

4. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the assembly block is cooled to room temperature in step (3).

5. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the raw carbon materials comprise any one or several sp 2 hybrid carbons selected from the group consisting of graphite, fullerene C 60 , graphene, carbon nanotubes, glassy carbon, amorphous carbon, onion carbon, carbon black, carbine carbon, graphyne, DLC and other carbon materials containing sp 2 hybridization.

6. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the pre-sintering step of step (1) is carried out at a temperature of 400-1800° C. for a period of 10-60 min.

7. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the pre-formed body of step (1) is a cylinder.

8. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the drying step of step (2) is carried out at a temperature of 100-250° C. for 1-3 h.

9. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the high temperature and high pressure treatment of step (3) is carried out at a pressure of 5-25 GPa and a temperature of 25-2500° C. for a holding period of 5-120 minutes.

10. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the sp 2 -sp 3 hybrid crystalline carbon has a crystalline structure that may vary with the changes of the widths or crystallographic orientation relationships of the internal sp 2 -hybrid graphite-like structural unit and the sp 3 -hybrid diamond-like structural unit.

11. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein in step (1) the carbon materials are first subjected to purification by an acid solution to remove impurities and then are cleaned and dried before being loaded into the pre-pressing mold.

12. The process for the preparation of the sp 2 -sp 3 hybrid crystalline carbon allotrope as claimed in claim 3 , wherein the raw carbon materials comprise any one or several sp 2 hybrid carbons, and wherein the high temperature and high pressure treatment of step (3) is carried out at a pressure of 5-25 GPa and a temperature of 25-2500° C. for a holding period of 5-120 minutes.

13. A cutting tool comprising the sp 2 -sp 3 hybrid crystalline carbon allotrope as defined in claim 1 .

14. A grinding tool comprising the sp 2 -sp 3 hybrid crystalline carbon allotrope as defined in claim 1 .

15. A semiconductor device comprising the sp 2 -sp 3 hybrid crystalline carbon allotrope as defined in claim 1 .

Assignees

• Univ Yanshan

Inventors

• Zhao Zhisheng
• Luo Kun
• Liu Bing
• Hu Wentao
• Sun Lei
• He Julong
• Yu Dongli
• Tian Yongjun
• Xu Bo
• Liu Zhongyuan

Classifications

• H10D62/8303

  Diamond · CPC title

• C01P2002/82

  by IR- or Raman-data · CPC title

• C01P2002/77

  by unit-cell parameters, atom positions or structure diagrams · CPC title

• C01B32/05 Primary

  Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30 · CPC title

• B24D3/00

  Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents · CPC title