Cleaning of a 3D printed article

Patent metadata

Field	Value
Publication number	US-11633788-B2
Application number	US-202016824940-A
Country	US
Kind code	B2
Filing date	Mar 20, 2020
Priority date	Jun 20, 2016
Publication date	Apr 25, 2023
Grant date	Apr 25, 2023

Abstract

The present disclosure relates to a method and apparatus for cleaning a 3D printed article, in particular a 3D printed heat exchanger. After 3D printing, an article may have internal passages formed from bonded powder and said passages may contain unbonded powder that needs to be removed before further use of/processing of the article. To remove this unbonded powder, the article is filled with a cleaning fluid and vibrated. The cleaning fluid is then pumped out of the article and past a sensor that generates a magnetic field. The sensor detects the presence of powder particles in the fluid by detecting a perturbation of the magnetic field caused by said particles. The fluid is then filtered and returned to a reservoir for use. The sensor may indicate the article is sufficiently clean when a detected concentration of particles in the fluid drops below a threshold.

First claim

The invention claimed is:

1. An apparatus for cleaning an article comprising internal channels, the apparatus comprising:
a pump configured to pump cleaning fluid through the internal channels to thereby remove particles from the internal channels into the fluid;
a sensor arranged to generate a magnetic field, wherein the sensor is configured to detect, in fluid being pumped past the sensor, the presence of particles in the fluid having a different magnetic permeability than the fluid, by detecting perturbation of the magnetic field caused by the particles; and
a fluid circuit including the pump, wherein the pump defines an upstream position of the fluid circuit and is configured to pump a fluid through the circuit;
wherein the fluid circuit comprises a connection downstream of the pump, the connection being configured to fluidly attach to an article comprising internal passages;
wherein the sensor is located downstream of the connection;
wherein the fluid circuit comprises a stage configured to vibrate the article;
wherein the fluid circuit comprises valves configured to constrain fluid to the internal channels of the article when the article is vibrated on the stage.

2. An apparatus as claimed in claim 1 , wherein the apparatus comprises a controller, wherein the controller is configured to determine a density or concentration of particles within the fluid based on the degree of perturbation of the magnetic field detected by the sensor.

3. An apparatus as claimed in claim 2 , wherein the controller is configured to determine the article to be clean when no particles are detected in the fluid or when a concentration of particles detected in the fluid is below a threshold concentration.

4. An apparatus as claimed in claim 3 , wherein the threshold concentration is 5%.

5. An apparatus as claimed in claim 1 , wherein the sensor comprises an inductive coil for generating the magnetic field.

6. An apparatus as claimed in claim 5 , wherein the sensor is arranged to detect a change of a voltage across the inductive coil from which the perturbation of the magnetic field is determined.

7. An apparatus as claimed in claim 6 , further comprising a controller connected to the sensor, the controller configured to apply a voltage to the inductive coil and to detect perturbations of the voltage across the inductive coil.

8. An apparatus as claimed in claim 1 , wherein the circuit comprises a circuit of pipes and the valves are disposed on the pipes.

9. An apparatus as claimed in claim 8 , wherein a valve is disposed on a pipe at a point where it is configured to connect to the article and supply fluid to enter the article and wherein a valve is disposed on another pipe at a point where it is configured to connect to the article and receive fluid exiting the article.

10. An apparatus as claimed in claim 1 , wherein the stage is the configured to vibrate the article with high frequency low amplitude vibrations.

11. An apparatus as claimed in claim 1 , wherein the stage is configured to vibrate the article at a frequency in the range of 20 to 400 kHz.

12. An apparatus as claimed in claim 1 , wherein the stage is configured to vibrate at a first frequency to loosen particles and vibrate at a second frequency higher than the first frequency to loosen particles smaller than those loosened by the first frequency.

13. An apparatus as claimed in claim 1 , wherein the circuit comprises a filter downstream of the sensor for filtering particles out of the fluid.

14. An apparatus as claimed in claim 1 , wherein the sensor comprises one or more indicators for indicating an instantaneous particle concentration in fluid passing the sensor.

15. An apparatus as claimed in claim 14 , wherein the one or more indicators are a series of lights, a series of LEDs, or a display screen.

16. An apparatus as claimed in claim 1 , wherein the article is a three-dimensional printed heat exchanger.

17. An apparatus as claimed in claim 16 , wherein the particles are residual particles from the 3D printing process.

Assignees

• Hs Marston Aerospace Ltd

Inventors

• Phillips Paul

Classifications

• B33Y40/20

  Post-treatment, e.g. curing, coating or polishing · CPC title

• B22F10/31

  Calibration of process steps or apparatus settings, e.g. before or during manufacturing · CPC title

• B08B9/0321

  using pressurised, pulsating or purging fluid (E04F17/126 takes precedence) · CPC title

• B08B9/032

  by the mechanical action of a moving fluid, e.g. by flushing (B08B9/04 takes precedence {; by fluid jets mounted on cleaning devices B08B9/0433}) · CPC title

• F28G2015/006

  Arrangements for processing a cleaning fluid after use, e.g. filtering and recycling · CPC title