Fall protection equipment having inductive sensor for connection status and control

Patent metadata

Field	Value
Publication number	US-11633633-B2
Application number	US-201916968281-A
Country	US
Kind code	B2
Filing date	Feb 6, 2019
Priority date	Feb 9, 2018
Publication date	Apr 25, 2023
Grant date	Apr 25, 2023

Abstract

Techniques are described for monitoring and controlling fall protection equipment. For example, the techniques of this disclosure may be used to monitor the connection status of fall protection equipment, e.g., whether or not the fall protection equipment is connected to a support structure. The techniques described in the disclosure may determine whether the fall protection equipment is connected to a support structure based on changes in a resonant frequency of an electronic circuit of an inductive sensor within the fall protection equipment. The inductive sensor may be formed from sets of one or more coils, where a first set of one or more coils and a second set of one or more coils are wound in opposite directions.

First claim

What is claimed is:

1. A fall protection device comprising:
a body that at least partially defines an area of attachment for attaching the fall protection device to a metal support structure;
a moveable gate connected to the body and configured to move between an open position and a closed position, wherein the open position provides access to the area of attachment of the fall protection device and the closed position restricts access to the area of attachment;
an inductive sensor within the body for sensing whether the support structure is within the area of attachment, wherein the inductive sensor is formed on a flexible printed circuit board that is flexed around a bowl of the body so that a resonant frequency of the electrical circuit of the inductive sensor changes when the support structure is within the area of attachment relative to when the support structure is not within the area of attachment; and
one or more processors configured to determine a resonant frequency change in the electronic circuit of the inductive sensor responsive to the support structure being within the area of attachment, and determine that the support structure is within the area of attachment based on the resonant frequency change.

2. The fall protection device of claim 1 , wherein the electrical circuit of the inductive sensor is positioned and oriented within the body to generate, responsive to current flowing through the electrical circuit, an electromagnetic field within the area of attachment so that the resonant frequency of the electrical circuit of the inductive sensor changes when the support structure is within the area of attachment and interacts with the electromagnetic field.

3. The fall protection device of claim 1 , wherein the electrical circuit of the inductive sensor comprises an inductor having a first conductor formed as a first set of one or more coils and a second conductor formed as a second set of one or more coils, and wherein the first conductor and the second conductor are connected in series to form the inductor, and the first set of one or more coils are wound in opposite direction relative to the second set of one or more coils.

4. The fall protection device of claim 3 , wherein the inductor of the inductive sensor has a form substantially similar to a lemniscate form.

5. The fall protection device of claim 3 , wherein the first set of one or more coils are wound in opposite direction relative to the second set of one or more coils such that a first signal produced in the first set of one or more coils by an external magnetic field is cancelled by a second signal produced in the second set of one or more coils from the external magnetic field.

6. The fall protection device of claim 3 , wherein the first set of one or more coils and the second set of one or more coils are formed on the same side of a printed circuit board.

7. The fall protection device of claim 3 , wherein the first set of one or more coils and the second set of one or more coils are formed on opposite sides of a printed circuit board.

8. The fall protection device of claim 1 , wherein the inductive sensor comprises a first inductive sensor, the device further comprising:
at least a second inductive sensor, wherein a resonant frequency of an electronic circuit of the second inductive sensor changes when the support structure is within the area of attachment relative to when support structure is not within the area of attachment.

9. The fall protection device of claim 8 , wherein the inductor comprises a first inductor, and wherein the second inductive sensor comprises a second inductor having a third conductor formed as a third set of one or more coils and a fourth conductor formed as a fourth set of one or more coils, wherein the third conductor and the fourth conductor are connected in series to form the second inductor, and the third set of one or more coils are wound in opposite direction relative to the fourth set of one or more coils.

10. The fall protection device of claim 8 , wherein the first inductive sensor and the second inductive sensor partially overlap.

11. The fall protection device of claim 1 , further comprising a ferrite shielding material positioned between the inductive sensor and inner metal of the body.

12. The fall protection device of claim 1 , wherein the resonant frequency of the electronic circuit of the inductive sensor when the support structure is within the area of attachment is at least 5 kilo-Hertz (kHz) greater than the resonant frequency of the electronic circuit of the inductive sensor when the support structure is not within the area of attachment.

13. The fall protection device of claim 1 , wherein the resonant frequency of the electronic circuit of the inductive sensor when the support structure is not within the area of attachment is greater than or equal to 1.0 mega-Hertz (MHz).

14. The fall protection device of claim 1 , wherein the metal support structure is a D-ring.

15. The fall protection device of claim 1 , wherein the electronic circuit of the inductive sensor further comprises one or more capacitors coupled between the first conductor and the second conductor, and in parallel with the inductor, wherein the inductor and the one or more capacitors form an LC parallel resonant circuit, wherein when the support structure is within the area of attachment, the support structure causes a change in inductance of the inductor and changes the resonant frequency of the LC parallel resonant circuit.

16. The fall protection device of claim 15 , wherein a total capacitance of the one or more capacitors is approximately 390 pico-Farads (pF).

17. The fall protection device of claim 1 , wherein the electronic circuit of the inductive sensor includes an inductor having a width of approximately 9 milli-meter (mm), and a length of approximately 50 mm.

18. The fall protection device of claim 1 , further comprising one or more processors configured to:
determine whether the resonant frequency of the electronic circuit of the inductive sensor changed upwards or downwards relative to a baseline resonant frequency of the inductive senor; and
determine a type of metal of the support structure based on the determination.

19. The fall protection device of claim 1 , further comprising:
a sensor configured to determine a position of the moveable gate or a moveable lock that controls the position of the moveable gate.

20. A system for fall protection detection, the system comprising:
the fall protection device of claim 1 ;
a safety harness; and
wherein the one or more processors are configured to
generate information indicating whether the fall protection device is anchored to the support structure at least based in part on the determination of whether the support structure is within the area of attachment of the fall protection device.

21. The system of claim 20 , wherein the metal support structure is a D-ring, and wherein the one or more processors are configured to generate information indicating safe operation of the fall protection device based on a determination that the support structure is within the area of attachment and the gate of the fall protection device is closed.

22. The system of claim 21 , wherein the one or more processors are configured to:
subsequent to generating information indicating safe operation, determine that the gate is opened and that the support structure is not within the area of attachment; and
generate information indicating unsafe oper

Assignees

• 3M Innovative Properties Company

Inventors

• Nowicki Anthony J
• Jesme Ronald D
• Perner Judd D
• Brigham Scott E
• Keacher Jeffrey T
• Salehi Mohsen
• Lepp Jonathan J

Classifications

• F16B45/023

  the closing member pivoting about an axis perpendicular to the plane of the hook · CPC title

• F16B45/028

  the position-locking means being pivotally connected · CPC title

• G08B21/02

  Alarms for ensuring the safety of persons · CPC title

• A62B35/0068 Primary

  Anchors · CPC title

• A62B35/0075 Primary

  Details of ropes or similar equipment, e.g. between the secured person and the lifeline or anchor · CPC title