Method of manufacturing light flux controlling member
US-9752750-B2 · Sep 5, 2017 · US
US11630246B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11630246-B2 |
| Application number | US-201917250380-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 28, 2019 |
| Priority date | Jul 13, 2018 |
| Publication date | Apr 18, 2023 |
| Grant date | Apr 18, 2023 |
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A diffusion lens includes a concave first lens surface, a convex second lens surface such that part of light incident on the first lens surface is output from the second lens surface, a side surface extending from a periphery of the second lens surface in a vertical direction of the diffusion lens such that part of the rest of the light incident on the first lens surface is output from the side surface, and a bottom surface extending from a periphery of the first lens surface in a horizontal direction of the diffusion lens to meet a periphery of the side surface. Rates of change of the first and second lens surfaces have the same sign. A pattern is formed on the side surface and the bottom surface to diffuse the light through the side surface and diffuse the light reflected by the bottom surface.
Opening claim text (preview).
The invention claimed is: 1. A diffusion lens comprising: a first lens surface having a concave curved shape such that light generated from a light source is incident on the first lens surface; a second lens surface having a convex curved shape such that part of the light incident on the first lens surface is output from the second lens surface; a side surface extending from a periphery of the second lens surface in a vertical direction of the diffusion lens such that part of a remainder of the light incident on the first lens surface is output from the side surface by passing through the side surface; and a bottom surface extending from a periphery of the first lens surface in a horizontal direction of the diffusion lens to meet a periphery of the side surface, wherein a sign of a rate of change of curvature of the first lens surface is the same as a sign of rate of change of curvature of the second lens surface, wherein a pattern in which arbitrary shapes are irregularly disposed or a pattern in which specified shapes are regularly or irregularly disposed is formed on the side surface and the bottom surface to diffuse the light passing through the side surface and diffuse the light reflected by the bottom surface, wherein in the pattern formed on the side surface, the arbitrary shapes or the specified shapes extend from the periphery of the second lens surface to the periphery of the side surface that meets bottom surface, wherein the pattern on the bottom surface is formed on part of the bottom surface, and wherein a diameter ratio (d/D) between a diameter “d” of a region where the pattern of the bottom surface is formed and a diameter “D” of the bottom surface ranges from 0.90 to 0.94. 2. The diffusion lens of claim 1 , wherein the first lens surface and the second lens surface have elliptical vertical sections and are formed according to Equation below, and A 2 is not 0 when the second lens surface is formed, z ( r ) = c * r 2 1 + 1 - ( 1 - k ) * c 2 * r 2 + A 1 * r + A 2 * r 2 + A 3 * r 3 + … + A n * r n here, c is a curvature of a lens, k is a conic constant, and A 1 to A n are aspheric coefficients. 3. The diffusion lens of claim 2 , wherein the first lens surface has a conic constant −1<k 1 <0, and wherein the second lens surface has a conic constant 0<k 2 <20. 4. The diffusion lens of claim 2 , wherein a curvature c 1 of the first lens surface and an effective diameter D 1 of the first lens surface have a relation 5<c 1 *D 1 <15, and wherein a curvature c 2 of the second lens surface and an effective diameter D 2 of the second lens surface have a relation 0.5<c 2 *D 2 <2. 5. The diffusion lens of claim 1 , wherein the pattern in which the arbitrary shapes are irregularly arranged is formed by etching the side surface and the bottom surface. 6. The diffusion lens of claim 1 , wherein the plurality of specified shapes on the side surface are one of hemisphere shapes, semicircular tube shapes, or triangular tube shapes. 7. The diffusion lens of claim 6 , wherein the hemisphere shapes on the side surface have a radius ranging from 0.05 mm to 0.15 mm. 8. The diffusion lens of claim 1 , wherein the arbitrary shapes on the side surface have a height of 100 μm or less. 9. The diffusion lens of claim 1 , wherein the plurality of specified shapes on the bottom surface are one of pyramid shapes, triangular prism shapes, or hemisphere shapes. 10. The diffusion lens of claim 1 , wherein the plurality of specified shapes on the bottom surface are radially disposed. 11. The diffusion lens of claim 1 , wherein the plurality of specified shapes on the bottom surface are randomly disposed. 12. The diffusion lens of claim 11 , wherein the plurality of specified shapes on the bottom surface include a specified number of shapes disposed in a specified region. 13. The diffusion lens of claim 1 , wherein the arbitrary shapes on the bottom surface have a height of 30 μm or less. 14. A diffusion lens comprising: a first lens surface having a concave curved shape such that light generated from a light source is incident on the first lens surface; a second lens surface having a convex curved shape such that part of the light incident on the first lens surface is output from the second lens surface; a side surface extending from a periphery of the second lens surface in a vertical direction of the diffusion lens such that part of a remainder of the light incident on the first lens surface is output from the side surface by passing through the side surface; and a bottom surface extending from a periphery of the first lens surface in a horizontal direction of the diffusion lens to meet a periphery of the side surface, wherein a sign of a rate of change of curvature of the first lens surface is the same as a sign of rate of change of curvature of the second lens surface, wherein a pattern in which arbitrary shapes are irregularly disposed or a pattern in which specified shapes are regularly or irregularly disposed is formed on the side surface and the bottom surface to diffuse the light passing through the side surface and diffuse the light reflected by the bottom surface, wherein in the pattern formed on the side surface, the arbitrary shapes or the specified shapes extend from the periphery of the second lens surface to the periphery of the side surface that meets bottom surface, and wherein the first lens surface and the
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