Engine intake system

Patent metadata

Field	Value
Publication number	US-11629633-B2
Application number	US-202217864752-A
Country	US
Kind code	B2
Filing date	Jul 14, 2022
Priority date	Jul 26, 2021
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

An intake system of an engine mounted on a vehicle where a cabin is air-conditioned by an air conditioner, is provided. A heat exchanger of an evaporator of the air conditioner is divided into a first heat exchanger and a second heat exchanger that are mutually independent, and an air passage includes a first division passage and a second division passage. The intake system cools intake air utilizing a part of the air conditioner, and includes a connecting passage that guides first air cooled by passing through the first heat exchanger, a passage switch, and a controller. When the controller determines that a cooling demand for the intake air exists, it controls the first air to flow into an intake passage through the connecting passage, and when the controller determines that there is no cooling demand, it controls the first air to flow into the first division passage.

First claim

What is claimed is:

1. An intake system of an engine, that is mounted on a vehicle where a cabin is air-conditioned by an air conditioner and supplies intake air to a combustion chamber through an intake passage, the air conditioner including an air passage that guides air to the cabin, a compressor that discharges refrigerant, an evaporator that cools the air by exchanging heat with the refrigerant, and a refrigerant passage through which the refrigerant is circulated through the compressor and the evaporator, wherein a heat exchanger of the evaporator is divided into a first heat exchanger and a second heat exchanger that are mutually independent, and the air passage includes a first division passage where the first heat exchanger is disposed, and a second division passage where the second heat exchanger is disposed, wherein the intake system is configured to cool the intake air utilizing part of the air conditioner, the intake system comprising:
a connecting passage that guides first air cooled by passing through the first heat exchanger from the first division passage to the intake passage;
a passage switch that switches a flow direction of the first air to the air passage or the intake passage; and
a controller having a processor configured to execute:
a passage switchover controlling module that controls the passage switch; and
an intake air cooling demand determining module that determines the existence of a cooling demand for the intake air based on an operating state of the engine,

wherein when the controller determines that there is the cooling demand for the intake air, the controller controls the passage switch so that the first air flows into the intake passage through the connecting passage, and when the controller determines that there is no cooling demand for the intake air, the controller controls the passage switch so that the first air flows into the first division passage.

2. The intake system of claim 1 , wherein when a temperature of the engine is low, the controller does not determine the existence of the cooling demand for the intake air, and when the temperature of the engine is high, the controller determines the existence of the cooling demand for the intake air.

3. The intake system of claim 2 ,
wherein the air conditioner is further provided with a blower that sends the air toward the cabin,
wherein the intake system is further provided with a refrigerant switch that switches the flow of the refrigerant to the first heat exchanger and the second heat exchanger,
wherein the controller is further provided with a refrigerant switchover controlling module that is executed by the processor to control the refrigerant switch, and
wherein when cooling of the cabin is demanded, the controller activates both the blower and the compressor so that the refrigerant is supplied to both the first heat exchanger and the second heat exchanger, and when cooling of the cabin is not demanded, the controller suspends the blower and activates the compressor so that the refrigerant is supplied only to the first heat exchanger.

4. The intake system of claim 3 , wherein, when an operating range of the engine is divided into three ranges in a load direction including a low-load range, a middle-load range, and a high-load range, the cooling of the intake air is not performed in the low-load range, and the cooling of the intake air is performed in the high-load range.

5. The intake system of claim 4 , wherein when the middle-load range is divided into three ranges in an engine speed direction including a low-speed range, a middle-speed range, and a high-speed range, a maximum load in a range where the cooling of the intake air is not performed in the middle-load middle-speed range is larger than maximum loads in ranges where the cooling of the intake air is not performed in the middle-load low-speed range and the middle-load high-speed range.

6. The intake system of claim 5 , wherein a range where the cooling of the intake air is performed in the middle-load high-speed range is larger than a range where the cooling of the intake air is performed in the middle-load low-speed range.

7. The intake system of claim 6 ,
wherein a radiator unit, comprised of a radiator that cools the refrigerant by exchanging heat with air, and a radiator fan that sends the air heated by passing through the radiator rearward, is disposed forward of the engine,
wherein the intake passage includes a given engine proximity passage disposed rearward of the radiator unit,
wherein a partition is provided between the radiator unit and the engine proximity passage to divide therebetween,
wherein an air-guiding passage, that guides non-heated air that does not pass through the radiator into an intervening space between the partition and the engine proximity passage by blowing the non-heated air, is provided, and
wherein the air-guiding passage is disposed so that the blown non-heated air is directed to the engine proximity passage.

8. The intake system of claim 7 ,
wherein a geometric compression ratio of the engine is 18:1 or higher, and
wherein an upstream part of an intake port of the engine is configured so that a thermal insulation becomes higher than at a downstream part of the intake port.

9. The intake system of claim 1 ,
wherein the air conditioner is further provided with a blower that sends the air toward the cabin,
wherein the intake system is further provided with a refrigerant switch that switches the flow of the refrigerant to the first heat exchanger and the second heat exchanger,
wherein the controller is further provided with a refrigerant switchover controlling module that is executed by the processor to control the refrigerant switch, and
wherein, when cooling of the cabin is demanded, the controller activates both the blower and the compressor so that the refrigerant is supplied to both the first heat exchanger and the second heat exchanger, and when cooling of the cabin is not demanded, the controller suspends the blower and activates the compressor so that the refrigerant is supplied only to the first heat exchanger.

10. The intake system of claim 1 , wherein, when an operating range of the engine is divided into three ranges in a load direction including a low-load range, a middle-load range, and a high-load range, the cooling of the intake air is not performed in the low-load range, and the cooling of the intake air is performed in the high-load range.

11. The intake system of claim 1 ,
wherein a radiator unit, comprised of a radiator that cools the refrigerant by exchanging heat with air, and a radiator fan that sends the air heated by passing through the radiator rearward, is disposed forward of the engine,
wherein the intake passage includes a given engine proximity passage disposed rearward of the radiator unit,
wherein a partition is provided between the radiator unit and the engine proximity passage to divide therebetween,
wherein an air-guiding passage, that guides non-heated air that does not pass through the radiator into an intervening space between the partition and the engine proximity passage by blowing the non-heated air, is provided, and
wherein the air-guiding passage is disposed so that the blown non-heated air is directed to the engine proximity passage.

12. The intake system of claim 1 ,
wherein a geometric compression ratio of the engine is 18:1 or higher, and
wherein an upstream part of an intake port of the engine is configured so that a thermal insulation becomes higher than at a downstream part of the intake port.

13. The intake system of claim 2 , wherein, when an operating range of the engine is divided int

Assignees

• Mazda Motor

Inventors

• Marumoto Masaharu
• Narahara Kazuaki
• Morishima Chinami
• HOKAZONO Tohru

Classifications

• B60H1/00271

  HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit · CPC title

• B60H2001/00307

  Component temperature regulation using a liquid flow · CPC title

• F02M31/20

  for cooling ({F02M31/005 takes precedence; use of cold F02M17/52;} cooling of charging-air or of scavenging-air F02B29/04) · CPC title

• F02B29/0475

  the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location · CPC title

• F02B29/0418

  the intake air cooler having a bypass or multiple flow paths within the heat exchanger to vary the effective heat transfer surface · CPC title