Quantum-dot containing resin sheet or film, method for producing the same, and wavelength conversion member

Patent metadata

Field	Value
Publication number	US-11629288-B2
Application number	US-201816754995-A
Country	US
Kind code	B2
Filing date	Oct 15, 2018
Priority date	Oct 16, 2017
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

To provide a quantum dot-containing resin sheet or film, a method for producing the same, and a wavelength conversion member that can, in particular, solve the problem of aggregation of the quantum dots and the problem with the use of a scattering agent, suppress a decrease in light conversion efficiency, and improve the light conversion efficiency of a resin molded product containing quantum dots. The quantum dot-containing resin sheet or film of the present invention includes a stack of a plurality of resin layers, at least one of the resin layers containing quantum dots, and the plurality of resin layers is integrally molded through co-extrusion.

First claim

The invention claimed is:

1. A quantum dot-containing resin sheet or film comprising a stack of a plurality of resin layers, at least one of the resin layers containing quantum dots,
wherein the plurality of resin layers is integrally molded through co-extrusion, and
wherein a concentration of the quantum dots in the entire resin layers is greater than or equal to 0.05% and less than or equal to 1.5%.

2. The quantum dot-containing resin sheet or film according to claim 1 , wherein a resin layer containing the quantum dots and a resin layer not containing the quantum dots are integrally molded.

3. The quantum dot-containing resin sheet or film according to claim 2 , wherein the resin layer not containing the quantum dots contains a functional additive.

4. The quantum dot-containing resin sheet or film according to claim 1 , wherein two or more types of quantum dots with different fluorescence wavelengths are contained in different resin layers among the plurality of resin layers.

5. The quantum dot-containing resin sheet or film according to claim 4 , wherein the quantum dots include at least green-light emitting quantum dots and red-light emitting quantum dots.

6. The quantum dot-containing resin sheet or film according to claim 5 , comprising:
a first resin layer containing the green-light emitting quantum dots and not containing the red-light emitting quantum dots;
a second resin layer containing the red-light emitting quantum dots and not containing the green-light emitting quantum dots; and
a middle resin layer located between the first resin layer and the second resin layer and containing both the red-light emitting quantum dots and the green-light emitting quantum dots,
wherein the green-light emitting quantum dots and the red-light emitting quantum dots each have a concentration gradient in a region from the first resin layer to the second resin layer.

7. The quantum dot-containing resin sheet or film according to claim 5 ,
wherein the resin layer containing the red-light emitting quantum dots is arranged on a side of excitation light, and the resin layer containing the green-light emitting quantum dots is arranged on a side remote from the excitation light.

8. The quantum dot-containing resin sheet or film according to claim 1 , wherein each of the plurality of resin layers contains amorphous resin.

9. A quantum dot-containing resin sheet or film comprising resin layers containing two or more types of quantum dots with different fluorescence wavelengths, each of the two or more types of quantum dots having a different concentration gradient in a thickness direction of the resin layers.

10. The quantum dot-containing resin sheet or film according to claim 1 , wherein a total thickness of the resin layers is greater than or equal to 50 μm and less than or equal to 500 μm.

11. The quantum dot-containing resin sheet or film according to claim 1 , wherein each of a ratio of a peak green light intensity of the quantum dot-containing resin sheet or film to a peak blue light intensity of the quantum dot-containing resin sheet or film and a ratio of a peak red light intensity of the quantum dot-containing resin sheet or film to the peak blue light intensity of the quantum dot-containing resin sheet or film is greater than or equal to 0.3.

12. The quantum dot-containing resin sheet or film according to claim 1 , wherein a full width at half maximum of fluorescence of each of a blue light intensity of the quantum dot-containing resin sheet or film, a green light intensity of the quantum dot-containing resin sheet or film, and a red light intensity of the quantum dot-containing resin sheet or film is less than or equal to 100 nm.

13. A wavelength conversion member that is formed from the quantum dot-containing resin sheet or film according to claim 1 .

14. The quantum dot-containing resin sheet or film according to claim 1 , wherein the at least one of the resin layers, which contains the quantum dots, contains amorphous resin.

Assignees

• Ns Mat Inc

Inventors

• Iida Kazunori
• Tsutsumi Emi
• Niwaki Mika
• Kaneno Jun
• Nikata Soichiro
• Tanaka Hidetoshi

Classifications

• H10H20/0361

  of wavelength conversion means · CPC title

• H10H20/8513

  having two or more wavelength conversion materials · CPC title

• H10H20/8514

  characterised by their shape, e.g. plate or foil · CPC title

• B29C48/022

  characterised by the choice of material · CPC title

• B32B2307/732

  Dimensional properties · CPC title