Composite bicycle rim

Patent metadata

Field	Value
Publication number	US-11628682-B2
Application number	US-201816156897-A
Country	US
Kind code	B2
Filing date	Oct 10, 2018
Priority date	Oct 10, 2018
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

A rim for a bicycle wheel includes a radially inner portion disposed along an inner circumference of the rim, a first sidewall, and a second sidewall spaced apart form the first sidewall. The first sidewall and the second sidewall extend radially outward from the radially inner portion. The radially inner portion includes a stack of strips of material. The stack of strips includes a plurality of strips and a hole through the plurality of strips. The plurality of strips are nonparallel to each other. The plurality of strips are positioned about the hole through the plurality of strips.

First claim

What is claimed is:

1. A rim for a bicycle wheel, the rim comprising:
a radially inner portion disposed along an inner circumference of the rim;
a first sidewall;
a second sidewall spaced apart from the first sidewall, wherein the first sidewall and the second sidewall extend radially outward from the radially inner portion and are formed of fiber reinforced materials throughout a sidewall width; and
a radially outer tire engaging portion disposed along an outer circumference of the rim, the radially outer tire engaging portion extending from the first sidewall and the second sidewall, respectively,
wherein the radially inner portion includes a stack of strips of material, the stack of strips including a plurality of strips and a hole through the plurality of strips, the plurality of strips being nonparallel to each other, and wherein the plurality of strips are positioned about the hole through the plurality of strips, and
wherein each strip of the plurality of strips extends less than all the way around the radially inner portion, the first sidewall, the second sidewall, and the radially outer tire engaging portion.

2. The rim of claim 1 , wherein at least one strip of the plurality of strips is made of a composite material having unidirectional fiber orientation in a direction along a length of the respective strip.

3. The rim of claim 2 , wherein each strip of the plurality of strips of the composite material includes fibers that are parallel to the direction along the length of the respective strip, the fibers being carbon fibers.

4. The rim of claim 2 , wherein the plurality of strips includes a first strip and a second strip, and
wherein:
the second strip is made of a different material than the first strip;
the second strip has a greater length than the first strip;
the second strip has a greater width than the first strip; or
any combination thereof.

5. The rim of claim 1 , wherein the plurality of strips form at least part of the first sidewall and at least part of the second sidewall.

6. The rim of claim 5 , wherein each strip of the plurality of strips extends to the outer circumference of the rim at the first sidewall and the second sidewall, respectively.

7. The rim of claim 1 , wherein the plurality of strips is a plurality of first strips, and the hole is a first hole,
wherein the radially inner portion further includes a stack of second strips of material, the stack of second strips including a plurality of second strips and a second hole through the plurality of second strips, the plurality of second strips being nonparallel to each other,
wherein the plurality of second strips are positioned about the second hole through the plurality of second strips, and
wherein the second hole is positioned at a distance from the first hole along the inner circumference of the rim.

8. The rim of claim 7 , wherein at least one first strip of the plurality of first strips is made of a different composite material than at least one second strip of the plurality of second strips.

9. The rim of claim 7 , wherein at least one first strip of the plurality of first strips overlaps at least one second strip of the plurality of second strips.

10. The rim of claim 1 , wherein at least one strip of the plurality of strips extends beyond the outer circumference defined by the radially outer tire engaging portion.

11. A wheel for a bicycle, the wheel comprising:
a central hub configured for rotational attachment to the bicycle;
a plurality of spokes attached to the central hub and extending radially outward from the hub, the plurality of spokes consisting of a number of spokes; and
a rim comprising:
a radially inner portion disposed along an inner circumference of the rim;
a first sidewall;
a second sidewall spaced apart from the first sidewall, wherein the first sidewall and the second sidewall are formed of a fiber reinforced plastic material throughout respective sidewall widths, and extend radially outward from the radially inner portion; and
a radially outer tire engaging portion disposed along an outer circumference of the rim, the radially outer tire engaging portion extending from the first sidewall and the second sidewall, respectively,

wherein the radially inner portion includes a plurality of strips of one or more materials and a spoke hole through the plurality of strips, the plurality of strips being nonparallel to each other,
wherein the plurality of strips are positioned about the spoke hole through the plurality of strips,
wherein one of the number of spokes is attached to the rim via the spoke hole, and
wherein each strip of the plurality of strips extends less than all the way around the radially inner portion, the first sidewall, the second sidewall, and the radially outer tire engaging portion.

12. The wheel of claim 11 , wherein the plurality of strips includes a first strip and a second strip, and
wherein:
the second strip is made of a different material than the first strip;
the second strip has a greater length than the first strip;
the second strip has a greater width than the first strip; or
any combination thereof.

13. The wheel of claim 11 , wherein each strip of the plurality of strips extends to the outer circumference of the rim at the first sidewall and the second sidewall, respectively.

14. The wheel of claim 11 , wherein the plurality of strips is a plurality of first strips, the spoke hole is a first spoke hole, and the one spoke is a first spoke,
wherein the radially inner portion further includes a plurality of second strips of the one or more materials and a second spoke hole through the plurality of second strips, the plurality of second strips being nonparallel to each other,
wherein the plurality of second strips are positioned about the second spoke hole through the plurality of second strips,
wherein the second spoke hole is positioned at a distance from the first hole along the inner circumference of the rim, and
wherein a second spoke of the number of spokes is attached to the rim via the second spoke hole.

15. The wheel of claim 14 , wherein at least one first strip of the plurality of first strips overlaps at least one second strip of the plurality of second strips.

Assignees

• Sram Llc

Inventors

• Morse David
• Hall Michael
• Trouw Ruan

Classifications

• B60B1/043 Primary

  Attaching spokes to rim · CPC title

• B60B5/02 Primary

  made of synthetic material · CPC title

• B60B2900/111

  Weight · CPC title

• B60B1/0223

  the dominant aspect being the spoke arrangement pattern · CPC title

• B60Y2200/13

  Bicycles; Tricycles · CPC title