System and method for custom material, replacement

Patent metadata

Field	Value
Publication number	US-11628625-B2
Application number	US-202016773403-A
Country	US
Kind code	B2
Filing date	Jan 27, 2020
Priority date	Jan 27, 2020
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

A method for generating a material for a partial replacement includes receiving an image of a sample of an original material needing to be replaced, generating a representative data set for the original material based on the image received, accessing a reference database comprised of a plurality of different materials and including reference texture data or reference characteristic data for each of the plurality of different materials, comparing the representative data set to the reference data in the reference database, identifying at least one of the plurality of different materials correlated to the representative data set, determining the identified correlated material is not available, sending a request to generate a replacement material, and generating the replacement material.

First claim

What is claimed:

1. A method for generating material replacement, the method comprising:
receiving, by a server, an image of a sample of an original material needing to be replaced;
generating, by the server, representative data for the original material based upon the received image;
accessing, by the server, a reference database that stores reference data for a plurality of different materials including reference texture data or reference characteristic data for each material of the plurality of different materials;
comparing, by the server, the representative data for the original material to the reference data in the reference database to identify at least one material of the plurality of different materials that correlates with the original material;
determining, by the server, if the at least one material of the plurality of different materials that correlates with the original material is not available in a needed amount and if the original material is aged beyond a predetermined threshold;
sending, by the server, a request to generate a replacement material for the at least one material of the plurality of different materials that correlates with the original material; and
generating the replacement material by manufacturing the replacement material.

2. The method of claim 1 , further comprising providing the replacement material for a partial replacement in an insured loss.

3. The method of claim 1 , wherein the original material includes at least one siding for a building, a roofing material, a window sill, a window trim, a plumbing fixture, a plumbing joint, a plumbing material, an automotive component, and an automotive material.

4. The method of claim 1 , wherein receiving the image includes receiving the image from a client or a claim representative of an insurance company.

5. The method of claim 4 , wherein the received image from the client or the claim representative of the insurance company is transmitted using a mobile device running an application for communication with the server.

6. The method of claim 1 , wherein the reference characteristic data include at least one of: a color, a texture, a construction material type, a construction material style, a construction material face characteristic, a construction material profile characteristic, and a construction material manufacturer name.

7. The method of claim 1 , further comprising receiving a request including an amount of replacement material needed.

8. The method of claim 1 , wherein sending the request to generate the replacement material includes sending the request to a custom manufacturing facility and sending a needed amount of the replacement material.

9. The method of claim 8 , wherein generating the replacement material by manufacturing the replacement material includes using an additive manufacturing process to manufacture the replacement material at the custom manufacturing facility.

10. The method of claim 9 , further comprising transmitting files for the additive manufacturing process of the replacement material from the reference database to the custom manufacturing facility.

11. The method of claim 1 , wherein the received image includes a digital image of a transferred ink pattern of the original material.

12. The method of claim 1 , wherein comparing the representative data for the original material to the reference data in the reference database to identify the at least one material of the plurality of different materials that correlates with the original material includes:
determining a similarity score for the representative data based upon similarities to the reference data in the reference database; and
identifying the at least one material of the plurality of different materials that correlates with the original material based upon the similarity score for the representative data.

13. A system for generating a partial material replacement, the system comprising:
a processor;
a non-transitory storage medium; and
a set of computer readable instructions stored in the non-transitory storage medium that, when executed by the processor, cause the processor to:
receive an image of a sample of an original material needing to be replaced;
generate representative data for the original material based upon the received image;
access a reference database that stores reference data for a plurality of different materials including reference texture data or reference characteristic data for each material of the plurality of different materials;
compare the representative data for the original material to the reference data in the reference database to identify at least one material of the plurality of materials that correlates with the original material;
determine if the at least one material of the plurality of different materials that correlates with the original material is not available in a needed amount and if the original material is aged beyond a predetermined threshold;
send a request to generate a replacement material for the at least one material of the plurality of different materials that correlates with the original material; and
generate the replacement material by manufacturing the replacement material.

14. The system of claim 13 , wherein the set of computer readable instructions that cause the processor to generate the replacement material by manufacturing the replacement material further include instructions that cause the processor to use an additive manufacturing process to manufacture the replacement material.

15. The system of claim 14 , wherein the replacement material includes a veneer layered on an existing substrate.

16. The system of claim 13 , wherein the reference database stores design specifications for additive manufacturing of the plurality of different materials.

17. A method for generating a partial material replacement, the method comprising:
providing, by a server, a claims handling application to a user for installation on a client device of the user;
collecting, by the server, claims data transmitted by the client device through the claims handling application;
receiving, by the server, an image of a sample of an original material needing to be replaced;
generating, by the server, representative data for the original material based upon the received image;
accessing, by the server, a reference database that stores reference data for a plurality of different materials including reference texture data or reference characteristic data for each material of the plurality of different materials;
comparing, by the server, the representative data for the original material to the reference data in the reference database to identify at least one material of the plurality of materials that correlates with the original material;
determining, by the server, if the at least one material of the plurality of different materials that correlates with the original material is not available in a needed amount and if the original material is aged beyond a predetermined threshold;
sending, by the server, a request to generate a replacement material for the at least one material of the plurality of different materials that correlates with the original material; and
generating the replacement material by manufacturing the replacement material.

18. The method of claim 17 , wherein the replacement material is manufactured using at least one additive manufacturing process.

19. The method of claim 18 , wherein the request further includes design specifications for additive manufacturing of the replacement materi

Assignees

• State Farm Mutual Automobile Insurance Co

Inventors

• Lavazza Ivan R
• Matesevac Edward P
• Hunt John H

Classifications

• G06Q50/04

  Manufacturing · CPC title

• B23P6/00

  Restoring or reconditioning objects (straightening or restoring form of sheet metal, metal rods, metal tubes, metal profiles, or specific articles made therefrom B21D1/00, B21D3/00; repairing defective or damaged objects by casting techniques B22D19/10) · CPC title

• G06Q40/08 Primary

  Insurance · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title