Three-dimensional printing

Patent metadata

Field	Value
Publication number	US-11628619-B2
Application number	US-202217864903-A
Country	US
Kind code	B2
Filing date	Jul 14, 2022
Priority date	Jun 19, 2018
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

An example of a three-dimensional (3D) printing kit includes a build material composition and a fusing agent to be applied to at least a portion of the build material composition during 3D printing. The build material composition includes a semi-crystalline or amorphous thermoplastic polymer having a predicted total dimension change during 3D printing ranging from about −4% to about 9%. The fusing agent includes an energy absorber to absorb electromagnetic radiation to coalesce the semi-crystalline or amorphous thermoplastic polymer in the at least the portion. The fusing agent is a core fusing agent and the energy absorber has absorption at least at wavelengths ranging from 400 nm to 780 nm; or the fusing agent is a primer fusing agent and the energy absorber has absorption at wavelengths ranging from 800 nm to 4000 nm and has transparency at wavelengths ranging from 400 nm to 780 nm.

First claim

What is claimed is:

1. A method for three-dimensional (3D) printing, comprising:
iteratively applying individual build material layers of a build material composition comprising a semi-crystalline or amorphous thermoplastic polymer;
selectively applying a fusing agent to at least one of the build material layers to define individually patterned layers;
iteratively exposing the individually patterned layers to an electromagnetic radiation to form individual object layers; and
upon completion of a 3D object comprising the individual object layers, cooling the 3D object at a rate of 0.01 degrees Celsius per minute to 1 degree Celsius per minute.

2. The method of claim 1 , wherein the 3D object is cooled at a rate of 0.05 degrees Celsius per minute to 0.2 degree Celsius per minute.

3. The method of claim 1 , wherein a rate of the cooling is a function of a location of a region of the 3D part in a print bed.

4. The method of claim 1 , wherein the semi-crystalline or amorphous thermoplastic polymer is selected from a group of: polyamide 11, polyamide 12, polyamide 12-GB, polyamide 12-TiO 2 , polypropylene, polyurethane, acrylonitrile butadiene styrene, and polycarbonate.

5. The method of claim 1 , wherein the fusing agent is applied to at least one of the build material layers based on a 3D object model.

6. The method of claim 1 , wherein the fusing agent comprises a core fusing agent including an energy absorber having absorption at least at wavelengths ranging from 400 nanometers (nm) to 780 nm.

7. The method of claim 6 , wherein the core fusing agent is applied to form at least one inner layer of the 3D object.

8. The method of claim 1 , wherein the fusing agent comprises a primer fusing agent including an energy absorber comprising an inorganic pigment selected from a group of: lanthanum hexaboride, tungsten bronzes, indium tin oxide, aluminum zinc oxide, ruthenium oxide, silver, gold, platinum, iron pyroxenes, modified iron phosphates (A x Fe y PO 4 ), modified copper pyrophosphates (A x Cu y P 2 O 7 ), and combinations thereof.

9. The method of claim 8 , wherein the primer fusing agent is applied to form at least one outer layer of the 3D object.

10. The method of claim 1 , wherein the fusing agent is applied to a plurality of the individual build material layers based on a 3D object model.

11. The method of claim 10 , wherein the fusing agent comprises a core fusing agent including an energy absorber having absorption at least at wavelengths ranging from 400 nanometers (nm) to 780 nm and a primer fusing agent including an energy absorber comprising an inorganic pigment selected from a group of: lanthanum hexaboride, tungsten bronzes, indium tin oxide, aluminum zinc oxide, ruthenium oxide, silver, gold, platinum, iron pyroxenes, modified iron phosphates (A x Fe y PO 4 ), modified copper pyrophosphates (A x Cu y P 2 O 7 ), and combinations thereof.

12. The method of claim 11 , further comprising:
determining a first number of layers of the plurality of the individual build material layers to receive the core fusing agent and a second number of layers of the individual build material layers to receive the primer fusing agent based on the 3D object model.

13. The method of claim 12 , further comprising:
applying the core fusing agent the first number of layers; and
applying the primer fusing agent to the second number of layers.

14. The method of claim 1 , wherein each of the individual object layers is selected from a group of: a core layer, a primer layer, or a layer including a core portion and a primer portion.

15. The method of claim 1 , wherein the 3D object exhibits a total dimension change ranging from −4% to 9% after the 3D object is cooled.

16. The method of claim 1 , further comprising:
exposing the build material composition to thermomechanical analysis to identify a predicted total dimension change of the build material composition prior to iteratively applying the individual build material layers.

17. The method of claim 1 , further comprising:
applying a coloring agent on an outermost layer of the individual object layers.

18. The method of claim 17 , further comprising:
applying a detailing agent on the outermost layer that receives the coloring agent.

19. The method of claim 1 , wherein the cooling is performed while the 3D object is maintained in an environment having a temperature ranging from 15 degrees Celsius to 30 degrees Celsius.

20. The method of claim 1 , further comprising:
pre-heating the individual build material layers from about 5 degrees Celsius to about 50 degrees Celsius.

Assignees

• Hewlett Packard Development Co

Inventors

• Flack Kenneth
• Fung Erica
• Fleischmann Carolin
• Tandy Jesiska
• Querol Esparch Carmina
• Long Greg S
• Emamjomeh Ali
• Woodruff Shannon Reuben
• Donovan Rachael

Classifications

• B29K2105/005

  Heat sensitisers or absorbers · CPC title

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B29K2023/12

  PP, i.e. polypropylene · CPC title

• B29C64/165 Primary

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title

• B29K2077/00

  Use of {PA, i.e.} polyamides, e.g. polyesteramides {or derivatives thereof}, as moulding material · CPC title