Floor saw with blade guard

Patent metadata

Field	Value
Publication number	US-11628587-B2
Application number	US-202117183886-A
Country	US
Kind code	B2
Filing date	Feb 24, 2021
Priority date	Feb 24, 2021
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

A powered saw assembly includes a base having a top surface, a column fixed to the top surface, and a guide rail supported above the top surface. The assembly includes a saw unit translatable along the guide rail, the saw unit including a rotating arbor to which a saw blade is attachable for co-rotation therewith. A blade guard at least partially surrounds the saw blade and defines an opening through which the saw blade is movable for attaching or removing the saw blade relative to the arbor. A cover is movably coupled to the blade guard to selectively close the opening. With the cover moved away from the blade guard to expose the opening, the saw blade is attachable or removable relative to the arbor through the opening without passing the saw blade through the slot.

First claim

What is claimed is:

1. A powered saw assembly for cutting a work piece, the assembly comprising:
a base including
a planar top surface on which the work piece to be cut is supported and an opposite bottom surface, and
a slot extending from the top surface to the bottom surface;

a column fixed to the top surface of the base;
a guide rail supported above the top surface by the column; and
a saw unit translatable along the guide rail relative to the base, the saw unit including
a rotating arbor to which a saw blade is attachable for co-rotation therewith,
a blade guard at least partially surrounding the saw blade and defining an opening through which the saw blade is movable for attaching the saw blade to the arbor and removing the saw blade from the arbor,
a cover movably coupled to the blade guard to selectively close the opening;
a motor housing; and
an electric motor positioned within the motor housing and operably coupled to the arbor to provide torque thereto, causing the arbor to rotate,

wherein, with the cover moved away from the blade guard to expose the opening, the saw blade is attachable to the arbor through the opening without passing the saw blade through the slot from the bottom surface of the base toward the top surface
wherein, with the cover moved away from the blade guard to expose the opening, the saw blade is removable from the arbor through the opening without passing the saw blade through the slot from the top surface of the base toward the bottom surface,
wherein the blade guard is slidable relative to the motor housing in a linear diagonal direction away from the top surface of the base, and
wherein during a cutting operation and without changing an elevation of the arbor relative to the top surface of the base, the blade guard is slidable relative to the motor housing between a lowered position and a raised position relative to the top surface of the base.

2. The powered saw assembly of claim 1 , wherein the cover is movable between a closed position in which the cover is attached to the blade guard and an open position in which the opening is exposed without removing the cover from the blade guard.

3. The powered saw assembly of claim 1 , further comprising fasteners securing the cover to the blade guard in the closed position.

4. The powered saw assembly of claim 1 , wherein the blade guard includes an elongated slot oriented in an inclined direction extending away from the top surface of the base, and at least a portion of the arbor is positioned within the elongated slot.

5. The powered saw assembly of claim 4 , further comprising a bolt retaining the blade guard to the motor housing, wherein the blade guard includes a second elongated slot oriented parallel to the elongated slot, and at least a portion of the bolt is positioned within the second elongated slot to limit movement of the blade guard to a single degree of freedom when adjusted between the lowered position and the raised position.

6. The powered saw assembly of claim 4 , further comprising a battery pack to provide electrical power to the electric motor.

7. The powered saw assembly of claim 1 , wherein the guide rail is in facing relationship with a first lateral side of the blade guard, and wherein the cover is positioned on an opposite, second lateral side of the blade guard as the guide rail.

8. A powered saw assembly for cutting a work piece, the assembly comprising:
a base including
a planar top surface on which the work piece to be cut is supported and an opposite bottom surface, and
a slot extending from the top surface to the bottom surface;

a column fixed to the top surface of the base;
a guide rail supported above the top surface by the column; and
a saw unit translatable along the guide rail relative to the base, the saw unit including
a rotating arbor to which a saw blade is attachable for co-rotation therewith,
a blade guard at least partially surrounding the saw blade and defining an opening through which the saw blade is movable for attaching the saw blade to the arbor and removing the saw blade from the arbor,
a cover pivotably coupled to the blade guard to selectively close the opening;
a motor housing; and
an electric motor positioned within the motor housing and operably coupled to the arbor to provide torque thereto, causing the arbor to rotate,

wherein, with the cover pivoted away from the blade guard to expose the opening, the saw blade is attachable to the arbor through the opening without passing the saw blade through the slot from the bottom surface of the base toward the top surface
wherein, with the cover pivoted away from the blade guard to expose the opening, the saw blade is removable from the arbor through the opening without passing the saw blade through the slot from the top surface of the base toward the bottom surface,
wherein the blade guard is slidable relative to the motor housing in a linear diagonal direction away from the top surface of the base, and
wherein during a cutting operation and without changing an elevation of the arbor relative to the top surface of the base, the blade guard is slidable relative to the motor housing between a lowered position and a raised position relative to the top surface of the base.

9. The powered saw assembly of claim 8 , wherein the cover is pivotable between a closed position in which the cover is attached to the blade guard and an open position in which the opening is exposed without removing the cover from the blade guard.

10. The powered saw assembly of claim 9 , further comprising a hinge coupling the cover and the blade guard, permitting the cover to pivot relative to the blade guard between the closed position and the open position.

11. The powered saw assembly of claim 10 , wherein the hinge defines a pivot axis about which the cover pivots relative to the blade guard, and wherein the pivot axis extends perpendicular to the top surface of the base.

12. The powered saw assembly of claim 9 , further comprising fasteners securing the cover to the blade guard in the closed position.

13. The powered saw assembly of claim 8 , wherein the blade guard includes an elongated slot oriented in an inclined direction extending away from the top surface of the base, and at least a portion of the arbor is positioned within the elongated slot.

14. The powered saw assembly of claim 13 , further comprising a bolt retaining the blade guard to the motor housing, wherein the blade guard includes a second elongated slot oriented parallel to the elongated slot, and at least a portion of the bolt is positioned within the second elongated slot to limit movement of the blade guard to a single degree of freedom when adjusted between the lowered position and the raised position.

15. The powered saw assembly of claim 13 , further comprising a battery pack to provide electrical power to the electric motor.

16. The powered saw assembly of claim 8 , wherein the guide rail is in facing relationship with a first lateral side of the blade guard, and wherein the cover is positioned on an opposite, second lateral side of the blade guard as the guide rail.

17. A powered saw assembly for cutting a work piece, the assembly comprising:
a base including
a planar top surface on which the work piece to be cut is supported and an opposite bottom surface, and
a slot extending from the top surface to the bottom surface;

a column fixed to the top surface of the base;
a guide rail supported above the top surface by the column; and
a saw unit translatable along the guide rail relative to the base, the saw un

Assignees

• Techtronic Cordless Gp

Inventors

• Kinnison Andrew
• Wacker Ii Charles Moody
• Hart Michael R
• Gilson Alejandro
• Hoppa Steven P

Classifications

• B23D45/021

  with the saw blade mounted on a carriage (B23D45/06, B23D45/046 take precedence) · CPC title

• B27B5/30 Primary

  for mounting or securing saw blades or saw spindles · CPC title

• B28D1/044 Primary

  the saw blade being movable on slide ways (B28D1/043 takes precedence) · CPC title

• B23D47/02

  of frames; of guiding arrangements for work-table or saw-carrier · CPC title