Welding method

Patent metadata

Field	Value
Publication number	US-11628516-B2
Application number	US-201916601019-A
Country	US
Kind code	B2
Filing date	Oct 14, 2019
Priority date	Oct 19, 2018
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

Provided is a welding method enabling enhancement of quality of welding between an upper plate and a lower plate. One aspect of the present disclosure is the welding method including welding the upper plate and the lower plate overlapped with the upper plate by irradiating a surface of the upper plate with a laser beam. The welding includes: forming an auxiliary welding path that is continuous and includes a reciprocating or circling path; and forming a main welding path that intersects a welding advancing direction and that includes turning points, after formation of the auxiliary welding path.

First claim

What is claimed is:

1. A welding method comprising welding an upper plate and a lower plate overlapped with the upper plate by irradiating a surface of the upper plate with a laser beam,
the welding comprising:
forming an auxiliary welding path that is continuous and comprises a reciprocating or circling path; and
forming a main welding path that intersects a welding advancing direction and that comprises turning points, after formation of the auxiliary welding path,

wherein molten metal is supplied from the auxiliary welding path to the main welding path, and
wherein the main welding path has a shape of triangular waveforms that are continuously connected, and comprises:
an initial region continuous from the auxiliary welding path; and
a subsequent region that is welded continuously from the initial region,

wherein the subsequent region includes an end point of welding, and has a larger turnaround pitch than the initial region,
wherein, in the forming of the main welding path, the upper plate and the lower plate are arranged in an inclined manner with respect to a horizonal plane when viewed parallel to the welding advancing direction, and
wherein, in the forming of the main welding path, an amount of energy applied by the laser beam in an area passing through a first turning point among the turning points is designed to be larger than an amount of energy applied by the laser beam in an area passing through a second turning point lower than the first turning point among the turning points.

2. The welding method according to claim 1 ,
wherein the auxiliary welding path has a circular shape.

3. The welding method according to claim 1 ,
wherein the welding further comprises stopping irradiation with the laser beam after formation of the main welding path and then performing re-irradiation.

4. The welding method according to claim 3 ,
wherein an output of the laser beam during the re-irradiation is the same as an output of the laser beam in the forming of the main welding path.

5. The welding method according to claim 1 ,
wherein, in the forming of the main welding path, a welding speed in the area passing through the first turning point is lower than a welding speed in the area passing through the second turning point.

6. The welding method according to claim 5 ,
wherein, in the forming of the main welding path, movement of the laser beam is stopped for a specified period of time in the area passing through the first turning point while irradiation with the laser beam is continued.

Assignees

• Futaba Ind Co Ltd

Inventors

• Kobayashi Toru

Classifications

• B23K26/28 Primary

  of curved planar seams · CPC title

• B23K26/0892

  Controlling the laser beam travel length · CPC title

• B23K37/003

  Cooling means for welding or cutting · CPC title

• B23K37/06

  for positioning the molten material, e.g. confining it to a desired area · CPC title

• B23K31/02 Primary

  relating to soldering or welding · CPC title