Detection and communication of plunger position using induction

Patent metadata

Field	Value
Publication number	US-11628259-B2
Application number	US-202117168862-A
Country	US
Kind code	B2
Filing date	Feb 5, 2021
Priority date	May 25, 2017
Publication date	Apr 18, 2023
Grant date	Apr 18, 2023

Abstract

A syringe system, including a plunger, a microcontroller, a battery, and a coil. The syringe barrel having a proximal end, a distal end, and a cylindrical sidewall defining a longitudinal axis, the cylindrical sidewall extending longitudinally between the proximal and distal ends, the sidewall having an exterior surface and defining an internal volume, the plunger being positioned between the proximal and distal ends of the syringe barrel and being movable within the internal volume with respect to the syringe barrel in the longitudinal direction. The syringe barrel further includes a label disposed on the sidewall and having at least two conductive strips extending in a non-parallel direction with respect to the longitudinal axis and having unique lengths. The microcontroller is configured to determine a position of the plunger with respect to the syringe barrel by measuring a current induced in the coil by the at least two conductive strips.

First claim

What is claimed is:

1. A syringe system, comprising:
a plunger comprising:
a microcontroller,
a battery configured to power the microcontroller, and
a coil connected to the microcontroller and the battery;

a syringe barrel having a proximal end and a distal end and defining a longitudinal axis between the proximal end and the distal end, the syringe barrel comprising a cylindrical sidewall that extends longitudinally between the proximal end and the distal end, the cylindrical sidewall defining an internal volume, and the plunger being configured to move longitudinally within the internal volume with respect to the syringe barrel; and
one or more conductive strips extending in a non-parallel direction with respect to the longitudinal axis,
wherein the microcontroller is configured to determine a position of the plunger with respect to the one or more conductive strips based on an inductance of the coil.

2. The system of claim 1 , wherein each of the one or more conductive strips defines a ring extending circumferentially about the longitudinal axis.

3. The system of claim 2 , wherein the ring is on the cylindrical sidewall of the syringe barrel.

4. The system of claim 1 , wherein the plunger further comprises a wireless communication interface connected to the microcontroller, the wireless communication interface being configured to transmit the position of the plunger to an external device.

5. The system of claim 4 , wherein the wireless communication interface is configured to transmit the position of the plunger via the Bluetooth standard.

6. The system of claim 5 , wherein the Bluetooth standard is the Bluetooth Low Energy standard.

7. The system of claim 4 , wherein the external device is configured to provide an alert if the position of the plunger is determined to have moved relative to a prior position of the plunger in excess of a predetermined distance.

8. The system of claim 1 , wherein:
the plunger further comprises a memory connected to the microcontroller and the battery, and
the position of the plunger is written to the memory.

9. The system of claim 8 , wherein the battery is configured to power the memory.

10. The system of claim 1 , wherein the microcontroller is configured to cause the battery to supply current to the coil at predetermined intervals.

11. The system of claim 1 , wherein a medicament is contained in the internal volume of the syringe barrel, the system further comprising:
a needle,
wherein the plunger is configured to apply pressure within the internal volume so that the medicament is dispensed through the needle.

12. The system of claim 1 , wherein the plunger further comprises a printed circuit board (PCB), and the microcontroller is mounted to the PCB.

13. The system of claim 1 , further comprising:
a piston attached to the plunger.

14. The system of claim 1 , wherein the one or more conductive strips are on an outer surface of the cylindrical sidewall of the syringe barrel.

15. The system of claim 1 , wherein the one or more conductive strips are on an inner surface of the cylindrical sidewall of the syringe barrel.

16. The system of claim 1 , wherein the one or more conductive strips comprise conductive ink.

17. The system of claim 16 , wherein the conductive ink comprises at least one of carbon, silver, or copper.

18. The system of claim 1 , wherein the one or more conductive strips comprise a wire.

19. The system of claim 1 , wherein the one or more conductive strips are transparent.

20. The system of claim 1 , wherein each of the one or more conductive strips has a different length.

Assignees

• West Pharmaceutical Services Inc

Inventors

• Faught Stacy
• Santos Jorge
• Crow Doug Owen

Classifications

• A61M2205/33

  Controlling, regulating or measuring · CPC title

• A61M2205/3317

  Electromagnetic, inductive or dielectric measuring means · CPC title

• A61M5/31525

  Dosing (burettes, pipettes B01L3/02) · CPC title

• A61M2205/35

  Communication · CPC title

• A61M5/31511 Primary

  Piston or piston-rod constructions, e.g. connection of piston with piston-rod (A61M5/5066 takes precedence) · CPC title