Tankless water heater having integrated scale control module

Patent metadata

Field	Value
Publication number	US-11624512-B2
Application number	US-202117499629-A
Country	US
Kind code	B2
Filing date	Oct 12, 2021
Priority date	Sep 27, 2019
Publication date	Apr 11, 2023
Grant date	Apr 11, 2023

Abstract

A tankless water heater includes a scale control module (SCM). The SCM is mounted inside or outside of a cabinet which encloses a heat exchanger and source of heat of the water heater. The SCM may include a connector and a cartridge removably attaching to the connector or may only include a cartridge permanently affixed to the tankless water heater. The tankless water heater includes a continuous water pathway inside the cabinet to supply water to all components of the tankless water heater, including the SCM. The tankless water heater receives supply water at its inlet, treats the supply water in the SCM to generate treated water having reduced scale-forming characteristics compared to the supply water, and heats the treated water in the heat exchanger to generate heated treated water.

First claim

What is claimed is:

1. A tankless water heater comprising:
a source of heat;
a scale control module (SCM) for treating supply water to generate treated water with reduced scale-forming characteristics compared to the supply water, the scale control module including a SCM inlet adapted to receive the supply water and a SCM outlet for delivering the treated water from the scale control module;
a heat exchanger having a water inlet in fluid communication with the SCM outlet to receive the treated water, the heat exchanger adapted to transfer heat from the source of heat to the treated water as the treated water flows through the heat exchanger to generate heated treated water, the heat exchanger including a water outlet for delivery of the heated treated water; and
a cabinet defining an interior space which encloses at least a portion of the heat exchanger,
wherein the SCM inlet and the SCM outlet are within the interior space,
wherein the source of heat includes a gas burner generating products of combustion and the heat exchanger includes a plurality of finned tubes through which the treated water flows and over which the products of combustion flow, and
wherein the scale control module includes a SCM cartridge in which the supply water is treated, the SCM cartridge being external to the cabinet.

2. The tankless water heater of claim 1 , wherein the cabinet includes a wall to which the scale control module is rigidly mounted.

3. The tankless water heater of claim 1 , wherein the scale control module further includes a SCM connector including the SCM inlet and the SCM outlet, and wherein the SCM cartridge is removably mounted to the SCM connector.

4. The tankless water heater of claim 3 , wherein the SCM cartridge includes one or more ramped surfaces detachably engageable with the SCM connector.

5. The tankless water heater of claim 3 , wherein the SCM connector is secured to an outer surface of the cabinet.

6. The tankless water heater of claim 3 , wherein the SCM connector includes a flange, wherein the SCM inlet and the SCM outlet extend outwardly from a first side of the flange into the interior space, and wherein the SCM cartridge is removably mounted to a second side of the flange opposite the first side.

7. The tankless water heater of claim 1 , wherein the scale control module includes a mounting flange for securing the scale control module to the cabinet.

8. The tankless water heater of claim 1 , further comprising a first conduit communicating between a water supply inlet of the tankless water heater and the SCM inlet, and a second conduit communicating between the SCM outlet and the water inlet of the heat exchanger.

9. The tankless water heater of claim 1 , further comprising a tee communicating with the SCM outlet.

10. The tankless water heater of claim 1 , wherein the heat exchanger is a first heat exchanger, the tankless water heater further comprising a second heat exchanger in communication with the first heat exchanger.

11. The tankless water heater of claim 1 , wherein the heat exchanger is fully enclosed within the interior space.

12. The tankless water heater of claim 1 , wherein the heat exchanger and the source of heat are fully enclosed within the interior space.

13. A tankless water heater comprising:
a source of heat;
a scale control module (SCM) for treating supply water to generate treated water with reduce scale-forming characteristics, the scale control module including a SCM connector having a SCM inlet adapted to receive the supply water and a SCM outlet for delivering the treated water from the scale control module, and a SCM cartridge that is removably mounted to the SCM connector, the supply water being treated by the SCM cartridge to become treated water;
a heat exchanger having a water inlet in fluid communication with the SCM outlet to receive the treated water, the heat exchanger adapted to transfer heat from the source of heat to the treated water as the treated water flows through the heat exchanger to generate heated treated water, the heat exchanger including a water outlet for delivery of the heated treated water; and
a cabinet defining an interior space which encloses at least a portion of the heat exchanger,
wherein the SCM connector is secured to a wall of the cabinet such that the SCM inlet and the SCM outlet are within the interior space and the SCM cartridge is external to the cabinet.

14. The tankless water heater of claim 13 , wherein the SCM cartridge includes one or more ramped surfaces detachably engageable with the SCM connector.

15. The tankless water heater of claim 13 , wherein the SCM connector is secured to an outer surface of the wall of the cabinet.

16. The tankless water heater of claim 13 , wherein the SCM connector includes a flange, wherein the SCM inlet and the SCM outlet extend outwardly from a first side of the flange into the interior space, and wherein the SCM cartridge is removably mounted to a second side of the flange opposite the first side.

17. The tankless water heater of claim 13 , wherein the SCM connector includes a mounting flange for securing the scale control module to the cabinet.

18. The tankless water heater of claim 13 , wherein the heat exchanger is fully enclosed within the interior space.

19. The tankless water heater of claim 13 , wherein the heat exchanger and the source of heat are fully enclosed within the interior space.

Assignees

• Smith Corp A O

Inventors

• Ogan Jeffrey T
• Janz Jason F
• Arrington Crawford G

Classifications

• F24H1/445

  with integrated flue gas condenser · CPC title

• F24D19/0092 Primary

  Devices for preventing or removing corrosion, slime or scale · CPC title

• F24H8/006

  Means for removing condensate from the heater · CPC title

• Y02B30/00

  Energy efficient heating, ventilation or air conditioning [HVAC] · CPC title

• F24H1/30

  the water mantle being built up from sections · CPC title