Vehicle having an air-cooled continuously variable transmission

Patent metadata

Field	Value
Publication number	US-11624436-B2
Application number	US-202217583759-A
Country	US
Kind code	B2
Filing date	Jan 25, 2022
Priority date	Jan 28, 2021
Publication date	Apr 11, 2023
Grant date	Apr 11, 2023

Abstract

A vehicle has an engine; a drive pulley connected to and driven by a crankshaft of the engine; a driven pulley; an output shaft connected to and driven by the driven pulley; a belt looped around the pulleys; and a cover connected to the engine. The cover and the engine define a volume therebetween. A baffle disposed in the volume separates the volume in first and second chambers. The first chamber is disposed between the baffle and the engine. The second chamber is disposed between the baffle and the cover. The pulleys are disposed in the second chamber. The baffle defines first and second apertures fluidly communicating the first chamber with the second chamber. An air inlet is fluidly connected to the first chamber. An air outlet is fluidly connected to the second chamber.

First claim

What is claimed is:

1. A vehicle comprising:
an engine comprising:
a crankcase; and
a crankshaft rotationally supported by the crankcase;

a drive pulley connected to and driven by the crankshaft;
a driven pulley;
an output shaft connected to and driven by the driven pulley;
a belt looped around the drive pulley and the driven pulley for transferring torque between the drive pulley and the driven pulley;
a cover connected to the engine, the cover and the engine defining a volume therebetween, the drive pulley and the driven pulley being disposed in the volume;
a baffle disposed in the volume, the baffle separating the volume in a first chamber and a second chamber,
the first chamber being disposed between the baffle and the engine, the second chamber being disposed between the baffle and the cover,
the drive pulley and the driven pulley being disposed in the second chamber,
the baffle defining first and second apertures fluidly communicating the first chamber with the second chamber;
an air inlet fluidly connected to the first chamber; and
an air outlet fluidly connected to the second chamber,
during operation of the engine, the air inlet supplies air to the first chamber, air in the first chamber flows into the second chamber via the first and second apertures, and air in the second chamber flows out of the second chamber via the air outlet.

2. The vehicle of claim 1 , wherein the air outlet is defined by the cover.

3. The vehicle of claim 1 , wherein the air inlet is defined by the engine.

4. The vehicle of claim 1 , wherein the air inlet and the air outlet are disposed on a same side of a vertical plane containing an axis of rotation of the drive pulley.

5. The vehicle of claim 4 , wherein the air inlet and the air outlet are disposed on a first side of the vertical plane and the output shaft is disposed on a second side of the vertical plane.

6. The vehicle of claim 1 , further comprising an air intake duct connected to the air inlet and an air exhaust duct connected to the air outlet.

7. The vehicle of claim 1 , wherein the first aperture is at least partially aligned with the drive pulley and the second aperture is at least partially aligned with the driven pulley.

8. The vehicle of claim 1 , wherein:
the drive pulley has a drive pulley radius;
at least a portion of the first aperture is at a first distance from an axis of rotation of the drive pulley that is less than the drive pulley radius;
the driven pulley has a driven pulley radius; and
at least a portion of the second aperture is at a second distance from an axis of rotation of the driven pulley that is less than the driven pulley radius.

9. The vehicle of claim 8 , wherein the first aperture is at least partially vertically lower than the axis of rotation of the drive pulley.

10. The vehicle of claim 8 , wherein the first aperture extends horizontally at least partially on both sides of the axis of rotation of the drive pulley.

11. The vehicle of claim 8 , wherein the first aperture has a shape of an annular segment.

12. The vehicle of claim 8 , wherein:
the crankshaft extends through the baffle via a third aperture defined in the baffle; and
the first and third apertures are joined.

13. The vehicle of claim 12 , wherein:
the output shaft extends through the baffle via a fourth aperture defined in the baffle; and
the second and fourth apertures are completely separate from each other.

14. The vehicle of claim 8 , wherein the second aperture is at least partially vertically higher than the axis of rotation of the driven pulley.

15. The vehicle of claim 8 , wherein the second aperture is at least partially between the axes of rotation of the drive and driven pulleys.

16. The vehicle of claim 8 , wherein the second aperture has a shape of an annular segment.

17. The vehicle of claim 1 , wherein:
the engine defines at least a portion of a lip; and
the cover is connected to the lip.

18. The vehicle of claim 17 , wherein at least part of the lip protrudes from the crankcase.

19. The vehicle of claim 17 , wherein:
an edge of the cover defines a closed contour;
an edge of the lip defines a closed contour; and
a joint defined between the edges of the cover and the lip is sealed.

20. The vehicle of claim 1 , wherein:
the baffle has at least one wall extending toward the engine,
the at least one wall defining a passage for directing air from the air inlet to the second aperture.

21. The vehicle of claim 20 , wherein the passage passes under the first aperture.

22. The vehicle of claim 1 , wherein:
the baffle defines a curved recess;
the curved recess has an edge adjacent to a portion of the air inlet; and
the edge of the curved recess has a shape corresponding to a shape of the portion of the air inlet.

23. The vehicle of claim 1 , wherein:
the crankshaft extends through the baffle via a third aperture defined in the baffle; and
the output shaft extends through the baffle via a fourth aperture defined in the baffle.

Assignees

• Bombardier Recreational Products Inc

Inventors

• Laroche David
• Brouillette Steve
• Geoffroy Catherine

Classifications

• F16H2057/02065

  for motorcycles or squads · CPC title

• F16H57/0416 Primary

  Air cooling or ventilation · CPC title

• F16H57/031

  characterised by covers or lids for gearboxes · CPC title

• F16H2057/0203

  the gearbox is associated or combined with a crank case of an engine · CPC title

• F16H57/027

  characterised by means for venting gearboxes, e.g. air breathers · CPC title