Techniques for automatically placing escape holes during three-dimensional printing

Patent metadata

Field	Value
Publication number	US-11623406-B2
Application number	US-202016984051-A
Country	US
Kind code	B2
Filing date	Aug 3, 2020
Priority date	Nov 17, 2014
Publication date	Apr 11, 2023
Grant date	Apr 11, 2023

Abstract

In one embodiment of the present invention, an escape hole generator creates escapes holes designed to facilitate removal of support and/or unprinted material generated inside enclosed hollows of three-dimensional (3D) digital models during 3D printing. In operation, the escape hole generator identifies a hollow included in the three-dimensional model and then selects optimized locations for escape holes. Notably, the escape hole generator selects the locations to optimize placement heuristics, such as favoring locations closer to the bottom of the 3D model, while satisfying escape hole constraints (e.g., hole size and spacing requirements). The escape hole generator then perforates the hollow at the selected locations with geometries that provide channels from the outer surface of the hollow to the outer surface of the hollow. Advantageously, automating escape hole generation enables efficient creation of hollowed 3D models that reduce 3D printing time and material usage compared to solid 3D model counterparts.

First claim

What is claimed is:

1. One or more non-transitory computer-readable storage media including instructions that, when executed by one or more processors, cause the one or more processors to automatically place one or more escape holes within a three-dimensional model by performing the steps of:
identifying a hollow region of the three-dimensional model;
determining a first location for a first escape hole based on the hollow region, an initial heuristic, and one or more escape hole constraints, wherein the first location is disposed on an inner shell of the hollow region at a geodesic center of a bottom portion of the hollow region; and
based on a surface shape of the inner shell at the first location, automatically generating the first escape hole to provide a channel from an interior of the hollow region to an exterior of the hollow region at the first location by generating a three-dimensional tubular object that spans from the first location disposed on the inner shell to an outer shell of the hollow region.

2. The one or more non-transitory computer-readable storage media of claim 1 , further comprising:
determining a second location of a second escape hole based on the hollow region, a subsequent heuristic, and the one or more hole escape constraints; and
generating a second escape hole that provides a channel from the interior of the hollow region to the exterior of the hollow region at the second location.

3. The one or more non-transitory computer-readable storage media of claim 1 , wherein the hollow region is represented by a three-dimensional mesh, and generating the first escape hole further comprises:
performing a Boolean subtraction operation that perforates the three-dimensional mesh with the first escape hole.

4. The one or more non-transitory computer-readable storage media of claim 3 , wherein generating the first escape hole further comprises:
determining, based on a surface normal to the inner shell at the first location, a point on the outer shell of the hollow region where a ray intersects the outer shell, wherein the three-dimensional tubular object spans from the first location disposed on the inner shell to the point on the outer shell and is aligned with an axis corresponding to the surface normal.

5. The one or more non-transitory computer-readable storage media of claim 4 , wherein the three-dimensional tubular object is a truncated cone that varies in diameter between a first radius at the inner shell to a second radius at the outer shell, wherein the second radius is less than the first radius.

6. The one or more non-transitory computer-readable storage media of claim 4 , wherein generating the first escape hole further comprises:
identifying an infinite cylinder that is centered along an axis of the three-dimensional tubular object;
selecting neighboring points, wherein the neighboring points are geodesically connected to the three-dimensional tubular object and lie within the infinite cylinder; and
extending the three-dimensional tubular object to include the neighboring points.

7. The one or more non-transitory computer-readable storage media of claim 1 , further comprising identifying the bottom portion of the hollow region identifying a shortest portion of the three-dimensional model that includes a lowest vertical point in the three-dimensional model and has a surface area sufficient to accommodate a desired number of escape holes.

8. The one or more non-transitory computer-readable storage media of claim 1 , wherein the one or more escape hole constraints includes a predetermined number of escape holes per hollow region, further comprising identifying the bottom portion of the hollow region by identifying a smallest portion of the three-dimensional model having a surface area sufficient to include the predetermined number of escape holes per hollow region.

9. The one or more non-transitory computer-readable storage media of claim 1 , wherein the one or more escape hole constraints include a predetermined number of escape holes per hollow region and a predetermined radius for each escape hole.

10. A system configured to automatically place one or more escape holes within a three-dimensional model, the system comprising:
one or more memories storing instructions; and
one or more processors that are coupled to the one or more memories and,
when executing the instructions, are configured to:
identify a hollow region of the three-dimensional model,
determine a first location for a first escape hole based on the hollow region, an initial heuristic, and one or more escape hole constraints, wherein the first location is disposed on an inner shell of the hollow region at a geodesic center of a bottom portion of the hollow region; and
based on a surface shape of the inner shell at the first location, automatically generate the first escape hole to provide a channel from an interior of the hollow region to an exterior of the hollow region at the first location by generating a three-dimensional tubular object that spans from the first location disposed on the inner shell to an outer shell of the hollow region.

11. The system of claim 10 , wherein the processor, when executing the instructions, are further configured to:
determine a second location of a second escape hole based on the hollow region, a subsequent heuristic, and the one or more escape hole constraints; and
generate a second escape hole that provides a channel from the interior of the hollow region to the exterior of the hollow region at the second location.

12. The system of claim 10 , wherein the hollow region is represented by a three-dimensional mesh, and the one or more processors are further configured to generate the first escape hole by:
performing a Boolean subtraction operation that perforates the three-dimensional mesh with the first escape hole.

13. The system of claim 12 , wherein the one or more processor are further configured to generate the hole by:
determining, based on a surface normal to the inner shell at the first location, a point on the outer shell of the hollow region where a ray intersects the outer shell, wherein the three-dimensional tubular object spans from the first location disposed on the inner shell to the point on the outer shell and is aligned with an axis corresponding to the surface normal.

14. The system of claim 13 , wherein the three-dimensional tubular object is a truncated cone that varies in diameter between a first radius at the inner shell to a second radius at the outer shell, wherein the second radius is less than the first radius.

15. The system of claim 13 , wherein the one or more processors are configured to generate the first escape hole by:
identifying an infinite cylinder that is centered along an axis of the three-dimensional tubular object;
selecting neighboring points, wherein the neighboring points are geodesically connected to the three-dimensional tubular object and lie within the infinite cylinder; and
extending the three-dimensional tubular object to include the neighboring points.

16. The system of claim 10 , wherein the one or more processors are further configured to identify the bottom portion of the hollow region by identifying a shortest portion of the three-dimensional model that includes a lowest vertical point in the three-dimensional model and has a surface area sufficient to accommodate a desired number of escape holes.

17. The system of claim 10 , wherein the three-dimensional model that includes the first escape hole is printed on a three-dimensional printer.

Assignees

• Autodesk Inc

Inventors

• Schmidt Ryan Michael

Classifications

• B29C64/386 Primary

  Data acquisition or data processing for additive manufacturing · CPC title

• B29C64/188

  involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control (surface shaping B29C59/00; after-treatment of articles without altering their shape B29C71/00) · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title