Integrated electro-hydraulic machine

Patent metadata

Field	Value
Publication number	US-11621604-B2
Application number	US-202117163407-A
Country	US
Kind code	B2
Filing date	Jan 30, 2021
Priority date	Feb 16, 2020
Publication date	Apr 4, 2023
Grant date	Apr 4, 2023

Abstract

An integrated electromechanical and hydraulic system is disclosed which includes an electric machine, the electric machine includes a casing, a stator adapted to remain stationary within the casing, one or more electrically insulated windings coupled to the stator, a rotor separated from the stator and the one or more windings by a radial diamagnetic gap, electrical power couplings, and a first mechanical power couplings, and a hydraulic machine also disposed in the housing, the hydraulic machine having hydro-mechanical couplings as well as a second mechanical power couplings, wherein the second mechanical power couplings are coupled to the first mechanical power couplings.

First claim

The invention claimed is:

1. An integrated electromechanical and hydraulic system, comprising:
an electric machine, the electric machine comprising:
a casing,
a stator adapted to remain stationary within the casing,
one or more electrically insulated windings coupled to the stator,
a rotor separated from the stator and the one or more windings by a radial diamagnetic gap; and

an external gear hydraulic machine disposed in the casing having an external drive gear and an external driven gear in an external meshing zone configuration, wherein the meshing zone generates a sealing arrangement between gears of the external drive gear, the external driven gear, and the casing;
wherein integration of the electric machine and the external gear hydraulic machine operates as i) a pump when the electric machine is energized; and ii) a generator when the external gear hydraulic machine is energized;
wherein the external gear hydraulic machine includes a first port for interfacing with a working fluid at a first pressure and a second port for interfacing with the working fluid at a second pressure; and
wherein the external gear hydraulic machine is configured to communicate fluidly the working fluid with the casing of the electric machine.

2. The integrated electromechanical and hydraulic system of claim 1 , wherein the electric machine and the external gear hydraulic machine are interfaced via a flange.

3. The integrated electromechanical and hydraulic system of claim 1 , wherein the external gear hydraulic machine communicates with the casing of the electric machine and thereby floods the casing with the working fluid.

4. The integrated electromechanical and hydraulic system of claim 3 , wherein the electric machine casing is flooded with the working fluid at the first pressure.

5. The integrated electromechanical and hydraulic system of claim 3 , wherein the electric machine casing is flooded with the working fluid at the second pressure.

6. The integrated electromechanical and hydraulic system of claim 1 , wherein the external gear hydraulic machine includes passageways configured to communicate fluid.

7. The integrated electromechanical and hydraulic system of claim 6 , wherein the communicated fluid has a pressure intermediate between the first pressure working fluid and the second pressure working fluid.

8. The integrated electromechanical and hydraulic system of claim 7 , wherein the intermediate-pressure working fluid returns to the first port via a first check valve, while fluid at the second pressure is prevented from communicating with the electric machine casing by a second check valve.

9. The integrated electromechanical and hydraulic system of claim 1 , wherein the first port is an inlet and the second port is an outlet and the second pressure is i) higher than the first pressure when the electric machine is energized, and ii) lower than the first pressure when external gear hydraulic machine is energized.

10. The integrated electromechanical and hydraulic system of claim 1 , wherein the first port is an outlet and the second port is an inlet and the second pressure is i) lower than the first pressure when the electric machine is energized, and ii) higher than the first pressure when external gear hydraulic machine is energized.

11. A method of integrating an electromechanical and hydraulic system, comprising:
providing an electric machine, the electric machine comprising:
a casing,
a stator adapted to remain stationary within the casing,
one or more electrically insulated windings coupled to the stator,
a rotor separated from the stator and the one or more windings by a radial diamagnetic gap; and

providing an external gear hydraulic machine disposed in the casing having an external drive gear and an external driven gear in an external meshing zone configuration, wherein the meshing zone generates a sealing arrangement between gears of the external drive gear, the external driven gear, and the casing;
wherein integration of the electric machine and the external gear hydraulic machine operates as i) a pump when the electric machine is energized; and ii) a generator when the external gear hydraulic machine is energized;
wherein the external gear hydraulic machine includes a first port for communication with a working fluid at a first pressure and a second port for communication with the working fluid at a second pressure, higher than the first pressure; and
wherein the external gear hydraulic machine is configured to fluidly communicate the working fluid with the casing of the electric machine.

12. The method of claim 11 , wherein the electric machine and the external gear hydraulic machine are interfaced via a flange.

13. The method of claim 11 , wherein the external gear hydraulic machine communicates with the casing of the electric machine and thereby floods the casing with the working fluid.

14. The method of claim 13 , wherein the electric machine casing is flooded with the working fluid at the first pressure.

15. The method of claim 13 , wherein the electric machine casing is flooded with the working fluid at the second pressure.

16. The method of claim 11 , wherein the external gear hydraulic machine includes passageways configured to communicate fluid.

17. The method of claim 16 , wherein the communicated fluid has a pressure intermediate between the first pressure working fluid and the second pressure working fluid.

18. The method of claim 17 , wherein the intermediate-pressure working fluid returns to the first port via a first check valve, while fluid at the second pressure is prevented from communicating with the electric machine casing by a second check.

19. The method of claim 11 , wherein the first port is an inlet and the second port is an outlet and the second pressure is i) higher than the first pressure when the electric machine is energized, and ii) lower than the first pressure when external gear hydraulic machine is energized.

20. The method of claim 11 , wherein the first port is an outlet and the second port is an inlet and the second pressure is i) lower than the first pressure when the electric machine is energized, and ii) higher than the first pressure when external gear hydraulic machine is energized.

Assignees

• Purdue Research Foundation

Inventors

• Vacca Andrea
• Ransegnola Thomas
• Zappaterra Federico
• Sudhoff Scott David
• Swanson Robert R
• Busquets Enrique

Classifications

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title

• F04D25/082 Primary

  the unit having provision for cooling the motor · CPC title

• H02K7/116

  with gears · CPC title

• F04D25/0606

  the electric motor being specially adapted for integration in the pump · CPC title

• H02K1/274

  the rotor consisting of two or more circumferentially positioned magnets · CPC title