Gear unit having a shaft

Patent metadata

Field	Value
Publication number	US-11619294-B2
Application number	US-201314410990-A
Country	US
Kind code	B2
Filing date	Jun 4, 2013
Priority date	Jul 6, 2012
Publication date	Apr 4, 2023
Grant date	Apr 4, 2023

Abstract

A gear unit having a shaft, particularly an input shaft, a fan impeller being joined in rotatably fixed manner to the shaft, a fan cowl, which at least partially surrounds the fan impeller, being mounted on the gear housing, a separating plate for separating the pressure chamber of the fan from the suction chamber of the fan being joined to the fan cowl, the separating plate having an air inlet for the fan impeller and being disposed on the side of the fan impeller facing away axially from the gear unit.

First claim

What is claimed is:

1. A gear unit, comprising:
a gear housing;
a shaft;
a fan impeller being joined in rotatably fixed manner to the shaft,
a fan cowl that at least partially surrounds the fan impeller and mounted on the gear housing;
a separating plate joined to the fan cowl and for separating a pressure chamber of a fan from a suction chamber of the fan; and
plate-shaped air baffles extending between and in contact with the fan cowl and the gear housing, extending axially along at least a portion of the gear housing, and extending in a radial direction relative to a rotational axis of the shaft, the baffles being adapted to prevent and/or reduce a swirl of air flowing out of the fan cowl, the air baffles being set apart axially from the fan impeller;
wherein the separating plate includes an air inlet for the fan impeller and is disposed on a side of the fan impeller facing away axially from the gear unit; and
wherein:
the fan impeller has an upper cover disk and a lower cover disk that are set apart axially from each other,
fan blades of the fan impeller are disposed between the upper and lower cover disks, and
at least one of the upper and lower cover disks is conical, the conical cover disk including a central air inlet opening.

2. The gear unit as recited in claim 1 , wherein the shaft is an input shaft.

3. A gear unit, comprising:
a gear housing;
a shaft;
a fan impeller being joined in rotatably fixed manner to the shaft,
a fan cowl that at least partially surrounds the fan impeller and mounted on the gear housing;
a separating plate joined to the fan cowl and for separating a pressure chamber of a fan from a suction chamber of the fan; and
plate-shaped air baffles extending between and in contact with the fan cowl and the gear housing, extending axially along at least a portion of the gear housing, and extending in a radial direction relative to a rotational axis of the shaft, the baffles being adapted to prevent and/or reduce a swirl of air flowing out of the fan cowl, the air baffles being set apart axially from the fan impeller;
wherein:
the fan has the fan impeller,
the fan impeller has an upper cover disk and a lower cover disk that are set apart axially from each other,
fan blades of the fan impeller are disposed between the upper and lower cover disks,
the separating plate has an air inlet for the fan impeller and is disposed on the side of one of the upper cover disk and the lower cover disk facing away axially from the gear unit, and
at least one of the upper and lower cover disks is conical, the conical cover disk including a central air inlet opening.

4. The gear unit as recited in claim 3 , wherein the fan impeller is a radial-flow fan impeller.

5. The gear unit as recited in claim 4 , wherein the fan blades of the fan impeller are set apart irregularly from each other in a circumferential direction.

6. The gear unit as recited in claim 3 , wherein the separating plate adjoins the fan impeller, a spacing being provided which prevents the separating plate and fan impeller from touching, and permits no substantial return flow from the pressure chamber into the suction chamber.

7. The gear unit as recited claim 3 , wherein the separating plate adjoins the fan impeller, one of a spacing and a gap being provided, a width of the gap, and a radial-distance area covered by the gap, being less than 10% of an outside diameter of the fan impeller.

8. The gear unit as recited claim 3 , wherein the separating plate adjoins the fan impeller, one of a spacing and a gap being provided, a width of the gap, and a radial-distance area covered by the gap, being less than 5% of an outside diameter of the fan impeller.

9. The gear unit as recited claim 3 , wherein the separating plate adjoins the fan impeller, one of a spacing and a gap being provided, a width of the gap, and a radial-distance area covered by the gap, being less than 5% and greater than 0.1% of an outside diameter of the fan impeller.

10. The gear unit as recited in claim 3 , wherein at least one of:
at least one of the fan cowl and the gear housing is rectangular, and
an outside diameter of the fan impeller is at least one of greater than a width of the gear housing and less than a height of the gear housing.

11. The gear unit as recited in claim 3 , wherein the fan cowl is formed as a nozzle in an air-outlet area, so that a discharging air flow streams along the gear housing.

12. The gear unit as recited in claim 11 , wherein at least one of:
a cover plate is set apart axially from the separating plate, and
the fan cowl, together with the separating plate, is realized as a stamped bent part.

13. The gear unit as recited in claim 12 , wherein the nozzle is implemented by positioning one edge of the fan cowl in an air-outlet area, an inclination angle of the edge of the fan cowl being between 10° and 40°.

14. The gear unit as recited in claim 3 , further comprising:
a cover plate set apart axially from the separating plate, so that air enters from a radial direction.

15. The gear unit as recited in claim 14 , wherein the cover plate includes cutouts to permit air to flow in axially.

16. The gear unit as recited in claim 14 , further comprising:
an access-protection housing part via which the cover plate is retained on the separating plate and disposed between the cover plate and the separating plate.

17. The gear unit as recited in claim 3 , wherein the separating plate is detachably joined to the fan cowl, so that by exchanging the separating plate, fan impellers of different sizes may be provided in the fan cowl.

18. The gear unit as recited in claim 3 , wherein an outside radius of the fan impeller is greater than a width of the gear unit and less than a height of the gear unit.

19. The gear unit as recited in claim 3 , wherein an outside radius of the fan impeller is less than a width of the gear unit and less than a height of the gear unit, a radius of an opening in the separating plate being essentially equal to an outside radius of a fan-impeller air-inlet area formed by channels of the fan impeller.

20. The gear unit as recited in claim 3 , wherein at least one of:
the fan impeller has an upper cover disk and a lower cover disk which are set apart axially from each other, and fan blades are disposed between the upper and lower cover disks, so that channels are formed, and
a channel cross-section increases monotonically from an inlet location on the fan impeller lying radially further inside to an outlet location on the fan impeller lying radially further outside.

21. The gear unit as recited in claim 20 , wherein:
the inlet location is implemented at an axial position, an inlet-location area being an area extending only radially and in a circumferential direction, and
an outlet-location area being an area extending in a radial direction, in the circumferential direction, and in an axial direction.

Assignees

• Sew Eurodrive Gmbh & Co Kg

Inventors

• Völker Konstantin
• Barton Peter
• Dietrich Stefan
• Bunka Anette

Classifications

• F16H57/0416 Primary

  Air cooling or ventilation · CPC title

• F16H2057/02026

  Connection of auxiliaries with a gear case; Mounting of auxiliaries on the gearbox · CPC title

• F04D17/16

  for displacing without appreciable compression · CPC title

• F04D29/281

  for fans or blowers · CPC title

• F04D29/4226

  Fan casings · CPC title