Air filter condition sensing

Patent metadata

Field	Value
Publication number	US-11617980-B2
Application number	US-202117544019-A
Country	US
Kind code	B2
Filing date	Dec 7, 2021
Priority date	Aug 8, 2016
Publication date	Apr 4, 2023
Grant date	Apr 4, 2023

Abstract

An air filter includes filter media, a sensor, and circuitry coupled to the sensor, the circuitry configured to receive data from the sensor representative of the condition of the filter media and wirelessly transmit such data. The data may be received by a device with a display to use the information to present an indication of the filter media condition to a user.

First claim

The invention claimed is:

1. An air filter comprising:
filter media comprising a downstream side and an upstream side;
an absolute pressure sensor attached to the downstream side of the filter media adapted to measure downstream pressure while air is moved through the filter media; and
circuitry coupled to the sensor, the circuitry configured to receive pressure data from the sensor representative of the condition of the filter media and wirelessly transmit such data.

2. The air filter of claim 1 , wherein the circuitry is adapted to transmit sensor data to a memory device coupled to a processor and having a program stored thereon for execution by the processor to determine a pressure difference across the filter media as a function of the data from the pressure sensor.

3. The air filter of claim 2 , wherein the processor is programmed to determine a status of the filter by a temporal analysis of the pressure data.

4. The air filter of claim 1 , wherein the circuitry is adapted to determine a pressure difference across the filter media.

5. The air filter of claim 1 and further comprising a second sensor to provide second data, wherein the circuitry is further adapted to combine the second data with the data from the pressure sensor to determine the pressure difference.

6. The air filter of claim 1 and further comprising a perimeter frame.

7. The air filter of claim 6 , wherein the filter media is pleated, and wherein the frame has a generally rectangular shape.

8. The air filter of claim 1 and further comprising an electronically readable filter ID, wherein the circuitry is further adapted to at least one of read the filter ID and transmit the filter ID.

9. The air filter of claim 8 , wherein the circuitry is adapted to use the filter ID to enable or disable providing wireless data transmission.

10. The air filter of claim 1 , wherein the circuitry is adapted to either transmit data intermittently, acquire data intermittently, or both.

11. The air filter of claim 1 , wherein the sensor does not include or rely on the monitoring of airflow through a bypass.

12. The air filter of claim 1 , wherein the circuitry is further adapted to generate an alert indicative of a time to replace the air filter as a function of the sensed condition of the filter.

13. The air filter of claim 1 , wherein the circuitry is co-located with the sensor in a sensor housing, and wherein the housing includes a cap.

14. The air filter of claim 1 , wherein the circuitry wirelessly transmits data by at least one communication protocol selected from the group consisting of Bluetooth and Bluetooth Low Energy.

15. A system for determining the useful life of an air filter, the system comprising:
filter media comprising a downstream side and an upstream side; a sensor attached to at least the downstream side of the filter media for sensing a condition of the filter; and
circuitry coupled to the sensor, the circuitry configured to receive data from the sensor representative of the condition of the filter media and wirelessly transmit such data; and
a personal mobile device comprising a processor; a display coupled to the processor; and
a memory device coupled to the processor and having a program stored thereon for execution by the processor to perform operations comprising: wirelessly receiving data directly or indirectly from the sensor representative of a condition of filter media; providing a visual indication to a user on the display representative of the condition of the filter media as a function of the received data, wherein the visual indication includes a graphical representation of a remaining period of useful life of the filter media.

16. The system of claim 15 , wherein the operations further include determining a pressure difference across the filter media as a function of the data from the pressure sensor.

17. The system of claim 15 , wherein the operations further comprise obtaining time-based pressure data points from the sensor; calculating a mean difference between obtained adjacent pressure data points; and estimating filter life based on the identification of a pressure difference in adjacent points that is greater than a threshold pressure difference.

18. An air filter comprising:
filter media within a perimeter frame;
a differential pressure sensor attached to the filter media; and
circuitry coupled to the sensor, the circuitry configured to receive pressure data from the sensor representative of the condition of the filter media and wirelessly transmit such data, wherein the sensor does not include or rely on the monitoring of airflow through a bypass.

19. The air filter of claim 18 , wherein the differential pressure sensor is co-located with the circuitry within a sensor housing including a cap, and wherein the housing further includes: a first opening and a second opening, wherein the second opening comprises a tube configured to extend from a downstream side of the filter media through the filter media to an upstream side of the filter media.

20. The air filter of claim 18 , wherein the pressure sensor is releasably attached to the filter media.

Assignees

• 3M Innovative Properties Company

Inventors

• Arthur Jonathan B
• Bloedorn Karl W
• Chakravarty Jayant
• Portelli Gene B
• Glass Dennis M
• Meis Michael A
• Luppes Lyle L
• Hennen Daniel W
• Fletcher Douglas D
• Hemberg Eric O
• Hemberg Oscar M

Classifications

• B01D46/429

  Means for wireless communication · CPC title

• B01D46/0086 Primary

  Filter condition indicators · CPC title

• B01D46/521

  using folded, pleated material · CPC title

• G01N2015/084

  Testing filters · CPC title

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title