Low-profile transformer and related components, systems, and methods

Patent metadata

Field	Value
Publication number	US-11615906-B2
Application number	US-202016870800-A
Country	US
Kind code	B2
Filing date	May 8, 2020
Priority date	May 8, 2020
Publication date	Mar 28, 2023
Grant date	Mar 28, 2023

Abstract

A transformer includes an outer cabinet and an inner tank. The outer cabinet includes a base configured to be installed below ground level, a housing wall configured to be installed at least partially below ground level, and a sill coupled to the housing wall and configured to be installed above ground level. The sill includes a top access opening between an interior space of the outer cabinet and an exterior of the outer cabinet. The inner tank is disposed on the base at least partially below ground level and includes an active part including a transformer circuit. The inner tank includes a plurality of terminals electrically coupled to the active part, each terminal extending from the inner tank into the interior space of the outer cabinet along a respective terminal axis that passes through the top access opening at a respective upward angle with respect to ground level.

First claim

What is claimed is:

1. A transformer comprising:
an outer cabinet including:
a base configured to be installed below ground level;
a housing wall configured to be installed at least partially below ground level;
a sill coupled to the housing wall, the sill configured to be installed above ground level, the sill including a top access opening between an interior space of the outer cabinet and an exterior of the outer cabinet; and
a movable hood configured to be selectively coupled to the sill to cover the top access opening; and

an inner tank configured to be disposed on the base within the interior space of the outer cabinet at least partially below ground level, the inner tank including:
an active part disposed within the inner tank, wherein the active part includes a transformer circuit configured to transform a first electrical current having a first voltage to a second electrical current having a second voltage; and
a plurality of terminals electrically coupled to the active part,

wherein each terminal of the plurality of terminals extends from the inner tank into the interior space of the outer cabinet along a respective terminal axis that passes through the top access opening at a respective upward angle with respect to ground level.

2. The transformer of claim 1 , wherein the inner tank is configured to be installed at least partially above ground level to position the plurality of terminals above ground level.

3. The transformer of claim 1 , wherein, for each terminal of the plurality of terminals, the respective upward angle is greater than 0 degrees with respect to ground level, and less than 90 degrees with respect to ground level.

4. The transformer of claim 3 , wherein, for each terminal of the plurality of terminals, the respective upward angle is greater than 15 degrees with respect to ground level, and less than 45 degrees with respect to ground level.

5. The transformer of claim 1 , further including a plurality of separable insulated connectors removably coupled to the plurality of terminals,
wherein each connector of the plurality of connectors includes a hot stick interface extending in a direction parallel to the respective terminal axis, wherein the hot stick interface is configured to be engaged by a complementary terminal interface of a hot stick extending parallel to the terminal axis through the top access opening.

6. The transformer of claim 5 , wherein each connector of the plurality of connectors further includes an elbow coupled to a respective power line.

7. The transformer of claim 6 , wherein, for each connector of the plurality of connectors, the elbow extends away from the hot stick interface at substantially 90 degrees to the direction of the hot stick interface.

8. The transformer of claim 1 , wherein the base and housing wall include concrete, and
wherein the sill and the movable hood include stainless steel.

9. The transformer of claim 1 , further including a ground opening configured to receiving a plurality of underground power lines therethrough into the interior space.

10. The transformer of claim 1 , wherein the movable hood is configured to be fully removable from the sill.

11. The transformer of claim 1 , further including a hinge coupled between the sill and the movable hood, the hinge configured to permit the hood to be rotated between an open position and a closed position.

12. The transformer of claim 11 , further including a latch configured to selectively secure the movable hood in the closed position.

13. The transformer of claim 1 , wherein the inner tank is configured to be substantially fluid proof.

14. The transformer of claim 13 , wherein the inner tank is configured to receive a volume of oil therein to cool the active part.

15. An inner tank for a residential transformer system, the inner tank comprising:
an inner tank housing configured to be disposed at least partially below ground level on a base within an interior space of an outer cabinet of the residential transformer system, wherein the inner tank housing is configured to house an active part comprising a transformer circuit; and
a plurality of high voltage terminals configured to be electrically coupled to the active part, wherein each high voltage terminal of the plurality of high voltage terminals extends from the inner tank housing along a respective terminal axis at a respective upward angle with respect to the base.

16. The inner tank of claim 15 , wherein each connector includes a hot stick interface extending in a direction parallel to the respective terminal axis, wherein the hot stick interface is configured to be engaged by a complementary terminal interface of a hot stick extending parallel to the terminal axis through a top access opening of the outer cabinet.

17. The inner tank of claim 15 , wherein, for each high voltage terminal of the plurality of high voltage terminals, the respective upward angle is greater than 15 degrees with respect to ground level, and less than 45 degrees with respect to ground level.

18. A method of supplying power to a transformer, the method comprising:
disposing a plurality of high voltage power lines through a ground opening of an outer cabinet of a transformer into an interior space of the outer cabinet, wherein each high voltage power line of the plurality of high voltage power lines terminates in a separable insulated connector, and wherein the transformer includes an inner tank disposed in the interior space at least partially below ground level; and
removably coupling the separable insulated connectors to a plurality of high voltage terminals of the inner tank to supply a high voltage electrical current to an active part within the inner tank,
wherein each high voltage terminal of the plurality of high voltage terminals extends from the inner tank into the interior space of the outer cabinet along a respective terminal axis that passes through a top access opening of the outer cabinet at a respective upward angle with respect to ground level.

19. The method of claim 18 further comprising:
transforming, by a transformer circuit of the active part, the high voltage electrical current into a low voltage electrical current; and
providing the low voltage electrical current to a low voltage terminal of the inner tank.

20. The method of claim 18 , wherein removably coupling the connectors to the plurality of high voltage terminals further includes, for each connector:
engaging a connector interface of a hot stick with a hot stick interface of the connector; and
positioning the hot stick through the top access opening of the outer cabinet parallel to the respective terminal axis of the respective high voltage terminal to connect the connector to the high voltage terminal.

Assignees

• Hitachi Energy Switzerland Ag

Inventors

• Purcell Bruce
• Corlman Shane
• Grbec Simon

Classifications

• H01F27/04 Primary

  Leading of conductors or axles through casings, e.g. for tap-changing arrangements · CPC title

• H01F27/02 Primary

  Casings · CPC title

• H01R13/53

  Bases or cases for heavy duty; Bases or cases {for high voltage} with means for preventing corona or arcing · CPC title

• H02G9/04

  in surface ducts; Ducts or covers therefor · CPC title

• H02G9/02

  laid directly in or on the ground, river-bed or sea-bottom; Coverings therefor, e.g. tile · CPC title