Composite cementitious material for cement compositions

Patent metadata

Field	Value
Publication number	US-11613689-B2
Application number	US-201816609419-A
Country	US
Kind code	B2
Filing date	Dec 3, 2018
Priority date	Dec 3, 2018
Publication date	Mar 28, 2023
Grant date	Mar 28, 2023

Abstract

Disclosed herein are methods and compositions for cementing. An example method may comprise providing a cement composition. The cement composition may comprise a composite cementitious material comprising a micronized particulate solid and a monophase amorphous hydraulic binder. The micronized particulate solid may have a mean particle size of about 500 microns or less. The cement composition may further comprise water. The method may further comprise introducing the cement composition into a subterranean formation; and allowing the cement composition to set.

First claim

What is claimed is:

1. A method of cementing comprising:
introducing a cement composition into a subterranean formation, the cement composition comprising:
a composite cementitious material comprising a micronized particulate solid coated with a monophase amorphous hydraulic binder, wherein the micronized particulate solid has a mean particle size of about 500 microns or less, wherein the micronized particulate solid has hydraulic and/or pozzolanic activity, wherein the monophase amorphous hydraulic binder is deposited on the micronized particulate solid, and wherein 20% or more of the surface area of the micronized particulate solid is coated with the monophase amorphous hydraulic binder; and
water; and

allowing the cement composition to set.

2. The method of claim 1 , wherein the cement composition is allowed to set in a wellbore annulus to form a cement sheath.

3. The method of claim 1 , wherein the cementing composition is allowed to set in the wellbore to form a plug.

4. The method of claim 1 , wherein the introducing comprises pumping the cement composition downhole through a casing string.

5. The method of claim 1 , wherein the micronized particulate solid comprises a pozzolanic substrate on which the monophase amorphous hydraulic binder is deposited.

6. The method of claim 1 , wherein the monophase amorphous hydraulic binder is coated on at least 20% of the surface area of the micronized particulate solid.

7. The method of claim 1 , wherein the micronized particulate solid comprises at least one material selected from the group consisting of pumice, fly ash, quartz, micronized crystalline silica, slag, metakaolin, perlite, natural glasses, rice husk ash, sugar cane ash, bioashes, cement kiln dust, and any combination thereof.

8. The method of claim 1 , wherein the monophase amorphous hydraulic binder comprises at least one material selected from the group consisting of alpha-dicalciumsilicate hydrate, calcium silica hydrate gel, tricalciumsilicate hydrate, and any combination thereof.

9. The method of claim 1 , wherein the composite cementitious material has a mean particle size of about 1 micron to about 500 microns.

10. The method of claim 1 , wherein the composite cementitious material has a weight ratio of the monophase amorphous hydraulic binder to the micronized particulate solid of about 4:1 to about 1:4.

11. The method of claim 1 , wherein the composite cementitious material is present in the cement composition in an amount of about 20% to about 80% by weight of the cement composition.

12. The method of claim 1 , wherein the cement composition comprises a blend of cementitious components comprising the composite cement material and at least one additional cementitious component.

13. The method of claim 1 , wherein the introducing comprises pumping the cement composition downhole through a casing string such that the cement composition sets in a wellbore annulus, wherein the cement composition comprises a blend of cementitious components comprising the composite cement material, fly ash, and Portland cement, wherein the composite cementitious material is present in the cement composition in an amount of about 20% to about 80% by weight of the cement composition, wherein the monophase amorphous hydraulic binder is deposited on the micronized particulate solid, wherein the composite cementitious material has a weight ratio of the monophase amorphous hydraulic binder to the micronized particulate solid about 4:1 to about 1:1, wherein composite cementitious material has a mean particle size of about 1 micron to about 100 microns, and wherein the micronized particulate solid comprises a pozzolanic substrate on which the monophase amorphous hydraulic binder is deposited.

14. The method of claim 1 , wherein at least a portion of the monophase amorphous hydraulic binder coating comprises silicate surfaces deposited on one or more surfaces of the micronized particulate solid, wherein formation of the silicate surfaces involves partial condensation.

15. The method of claim 14 , wherein the formation of the silicate surfaces on the micronized particulate solid further involves destroying one or more hydrogen bonds of an intermediate product of interground micronized particulate solid and monophase amorphous hydraulic binder.

16. A cement composition comprising:
a composite cementitious material comprising a micronized particulate solid coated with a monophase amorphous hydraulic binder, wherein the micronized particulate solid has a mean particle size of about 500 microns or less, wherein the micronized particulate solid has hydraulic and/or pozzolanic activity, wherein the monophase amorphous hydraulic binder is deposited on the micronized particulate solid, and wherein 20% or more of the surface area of the micronized particulate solid is coated with the monophase amorphous hydraulic binder; and
water.

17. The cement composition of claim 16 , wherein the micronized particulate solid comprises a pozzolanic substrate on which the monophase amorphous hydraulic binder is deposited.

18. The cement composition of claim 16 , wherein the micronized particulate solid comprises at least one material selected from the group consisting of pumice, fly ash, quartz, micronized crystalline silica, slag, metakaolin, perlite, natural glasses, rice husk ash, sugar cane ash, bioashes, cement kiln dust, and any combination thereof, and wherein the monophase amorphous hydraulic binder comprises at least one material selected from the group consisting of alpha-dicalciumsilicate hydrate, calcium silica hydrate gel, tricalciumsilicate hydrate, and any combination thereof.

19. The cement composition of claim 16 , wherein the composite cementitious material has a mean particle size of about 1 micron to about 500 microns.

20. The cement composition of claim 16 , wherein the composite cementitious material is present in the cement composition in an amount of about 20% to about 80% by weight of the cement composition.

Assignees

• Halliburton Energy Services Inc

Inventors

• Ruiz Stephanie
• Pisklak Thomas Jason
• Pearl Jr William Cecil
• Jones Paul Joseph
• Lewis Samuel Jason

Classifications

• C04B20/1077 Primary

  Cements, e.g. waterglass · CPC title

• Y02P40/10

  Production of cement, e.g. improving or optimising the production methods; Cement grinding · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title

• C04B28/04

  Portland cements · CPC title

• C09K8/46 Primary

  containing inorganic binders, e.g. Portland cement · CPC title