Impact tool

Patent metadata

Field	Value
Publication number	US-11612993-B2
Application number	US-202016943263-A
Country	US
Kind code	B2
Filing date	Jul 30, 2020
Priority date	Aug 7, 2019
Publication date	Mar 28, 2023
Grant date	Mar 28, 2023

Abstract

A hand-held impact tool includes a motor, a driving mechanism, a tool body, a main handle, a first detection part, a second detection part and a control part. The tool body is configured such that an auxiliary handle is removably attached thereto. The main handle is connected to the tool body. The first detection part is configured to detect selected one of a plurality of modes. The second detection part is configured to detect whether or not the auxiliary handle is attached to the tool body. The control part is configured to control operation of the impact tool based on detection results of the first detection part and the second detection part.

First claim

What is claimed is:

1. A hand-held impact tool, comprising:
a motor;
a driving mechanism configured to operate by power of the motor in a selected mode, the selected mode being one of a plurality of modes including a first mode for performing at least motion of rotationally driving a tool accessory around a driving axis and a second mode for performing only motion of linearly driving the tool accessory along the driving axis;
a tool body that houses the motor and the driving mechanism and is configured such that an auxiliary handle is removably attached thereto;
a main handle connected to the tool body and including a grip part configured to be held by a user;
a first detection part configured to detect the selected mode;
a second detection part configured to detect whether or not the auxiliary handle is attached to the tool body; and
a control part configured (i) to control operation of the impact tool based on detection results of the first detection part and the second detection part and (ii) such that:
when the driving mechanism is detected to be in the first mode, the control part controls the operation to be in a first operation manner when the second detection part detects that the auxiliary handle is attached to the tool body and to be in a second operation manner when the second detection part detects that the auxiliary handle is not attached to the tool body; and
when the driving mechanism is detected to be in the second mode, the control part controls the operation to be the same when the second detection part detects that the auxiliary handle is attached to and not attached to the tool body.

2. The impact tool as defined in claim 1 , wherein the control part is configured to drive the motor at a lower speed when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body than when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is attached to the tool body.

3. The impact tool as defined in claim 1 , wherein the control part is configured not to drive the motor when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body.

4. The impact tool as defined in claim 1 , wherein:
the control part is configured to:
when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body, drive the motor at a rotation speed not exceeding a limit speed, and
when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is attached to the tool body, be allowed to drive the motor at a rotation speed exceeding the limit speed.

5. The impact tool as defined in claim 1 , wherein the control part is configured to interrupt transmission of torque from the motor to the tool accessory when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body.

6. The impact tool as defined in claim 5 , further comprising:
a clutch mechanism on a transmission path of the torque from the motor to the tool accessory and configured to interrupt the transmission of the torque; and
a solenoid having an actuation part configured to operate in response to activation of the solenoid, the solenoid being configured to mechanically actuate the clutch mechanism via the actuation part, wherein:
the control part is configured to activate the solenoid to cause the clutch mechanism to interrupt the transmission of the torque when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body.

7. The impact tool as defined in claim 1 , further comprising:
a third detection part configured to detect a motion state of the tool body around the driving axis, wherein:
the control part is configured to determine whether or not excessive rotation of the tool body occurs based on a detection result of the third detection part, according to a specific criterion, and
the control part is configured to, when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body, determine according to a criterion which is lower than a criterion to be used when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is attached to the tool body.

8. The impact tool as defined in claim 7 , wherein the third detection part is a sensor configured to detect any one of speed, acceleration, angular speed and angular acceleration as an index value corresponding to the motion state.

9. The impact tool as defined in claim 8 , wherein
the control part is configured to determine whether the excessive rotation occurs based on a result of comparison between a reference value and the index value or between the reference value and a value calculated based on the index value, and
a first reference value to be used when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is not attached to the tool body is smaller than a second reference value to be used when the driving mechanism is detected to be in the first mode and the second detection part detects that the auxiliary handle is attached to the tool body.

10. The impact tool as defined in claim 1 , wherein the second detection part is a mechanical switch configured to be turned on in response to attachment of the auxiliary handle to the tool body.

11. The impact tool as defined in claim 10 , wherein:
the tool body has a cylindrical portion configured to be fastened with a belt of the auxiliary handle, and
the second detention part is a microswitch configured to be pressed and turned on when the cylindrical portion is fastened with the belt.

12. The impact tool as defined in claim 1 , further comprising:
a mode-selection member configured to selectively switch to a plurality of positions corresponding to the plurality of modes, according to an external operation of a user, wherein:
the first detection part is a mechanical switch configured to be switched on and off according to a position of the mode-selection member.

13. The impact tool as defined in claim 12 , further comprising:
a lever between the mode-selection member and the first detection part, wherein:
the mode-selection member is a dial turnable around a first rotation axis and configured to selectively switch to the plurality of positions according to a turning operation,
the lever is biased to be held in contact with the dial and configured to be turned around a second rotation axis extending parallel to the first rotation axis according to the position of the mode-selection member, and
the first detention part is a microswitch configured to be pressed and turned on when the lever is turned.

14. The impact tool as defined in claim 1 , further comprising:
a main switch for starting the motor, the main switch being configured to be turned on according to an external operation of a user, and
an indication part configured to indicate information to the user, wherein:
the control part is configured to cause the indication part to indicate information when the second detection part detects that the auxiliary handle is not attached to the tool body

Assignees

• Makita Corp

Inventors

• Iida Hitoshi

Classifications

• H02K7/145

  Hand-held machine tool · CPC title

• B25D16/00 Primary

  Portable percussive machines with superimposed rotation {, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit (combined percussion and rotary drilling adapted for earth drilling E21B6/00)} · CPC title

• B25D17/04 Primary

  Handles; Handle mountings · CPC title

• B25D16/003 Primary

  Clutches specially adapted therefor · CPC title

• B25F5/02

  Construction of casings, bodies or handles {(B25F5/006, B25F5/008 take precedence)} · CPC title