Tunable, rapid uptake, aminopolymer aerogel sorbent for direct air capture of CO2

Patent metadata

Field	Value
Publication number	US-11612852-B2
Application number	US-202117211588-A
Country	US
Kind code	B2
Filing date	Mar 24, 2021
Priority date	May 28, 2020
Publication date	Mar 28, 2023
Grant date	Mar 28, 2023

Abstract

A porous polymer aerogel, wherein the aerogel has greater than 5 wt % of amine containing vinyl monomers integrated into a polymer backbone. A method of fabrication of a porous polymer aerogel amine material, includes preparing a solution comprising at least a solvent, amine monomers having protected amino groups, one or more crosslinkers, one or more radical initiators, and a nitroxide mediator, removing oxygen from the solution, heating the solution to promote polymerization and to produce a polymerized material, performing solvent exchange with the polymerized material, causing a deprotection reaction in the polymerized material to remove groups protecting the amino groups, soaking and rinsing the material to remove excess reagents and any byproducts of the deprotection reaction, and drying the material to produce the amine sorbent. A system to separate CO2 from other gases, comprising a polymer porous aerogel sorbent having greater than 5 wt % of amine containing vinyl monomers integrated into a polymer backbone.

First claim

What is claimed is:

1. A porous polymer aerogel, the aerogel having greater than 5 wt % of amine containing vinyl monomers covalently integrated into a polymer backbone, wherein the amine containing vinyl monomers have a molecular weight of less than 100 g/mol.

2. The porous polymer aerogel as claimed in claim 1 , the aerogel having greater than 5 wt % of amine containing vinyl monomers integrated into a polymer backbone, the amine containing vinyl monomers containing a vinyl group and an amine group bonded by 6 or less carbon atoms.

3. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a nitrogen atom content comprised in a range from 1 wt % to 33 wt %.

4. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a porosity of greater than 10%.

5. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a specific surface area of at least 100 m 2 /g.

6. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a wall thickness in the range of 10-100 nanometers.

7. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has pores with sizes in the range of 10-1000 nanometers.

8. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel contains primary amines.

9. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel contains secondary amines.

10. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel contains a portion of a stable free radical.

11. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a loading capacity over 1 mol CO 2 per kilogram of aerogel.

12. The aerogel as claimed in claim 1 , wherein the aerogel has loading capacity of greater than 1 mmol/g sorbent at temperatures greater than 0° C. and CO 2 concentration of less than 1000 ppm.

13. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has uptake kinetics of greater than 0.05 mol CO 2 per kilogram minute.

14. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has uptake kinetics of greater than 0.05 mol CO 2 per kilogram minute at temperatures greater than 0° C. and CO 2 concentration of less than 1000 ppm.

15. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has better thermal and oxidative stability compared to solid or liquid amine sorbents.

16. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has attrition index below 0.5.

17. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has minimum sensible heat load below 50 kJ/mol.

Assignees

• Palo Alto Res Ct Inc

Inventors

• Chintapalli Mahati
• Meckler Stephen
• Iftime Gabriel
• Pandey Rahul
• Louie Mary
• Beh Eugene Shin Ming

Classifications

• C08J3/24

  Crosslinking, e.g. vulcanising, of macromolecules (mechanical aspects B29C35/00; crosslinking agents C08K) · CPC title

• B01J20/28047

  Gels · CPC title

• C08J2201/026

  Crosslinking before of after foaming · CPC title

• B01J20/264

  derived from different types of monomers, e.g. linear or branched copolymers, block copolymers, graft copolymers · CPC title

• B01J20/267

  Cross-linked polymers · CPC title