Control device base that attaches to the paddle actuator of a mechanical switch

Patent metadata

Field	Value
Publication number	US-11610748-B2
Application number	US-202117363052-A
Country	US
Kind code	B2
Filing date	Jun 30, 2021
Priority date	Nov 7, 2018
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

A remote control device may control electrical loads and/or load control devices of a load control system without accessing electrical wiring. The remote control device may be configured to be mounted over an installed mechanical switch having a paddle actuator and may include a base and a control unit that is configured to be removably attached to the base. The base may include a frame, a clamp arm, a screw, and/or a sleeve. The clamp arm may be configured to secure the base to a protruding portion of the paddle actuator. The clamp arm may be attached to the frame at a pivot joint. The clamp arm may be configured to pivot about the pivot joint. The pivot joint may be located proximate to an endpoint or a midpoint of the frame.

First claim

The invention claimed is:

1. A base configured to be attached to a paddle actuator of an installed mechanical switch that controls whether power is delivered to an electrical load, the base comprising:
a frame that defines an opening that is configured to receive a protruding portion of the paddle actuator therein, the protruding portion of the paddle actuator projecting outward when the mechanical switch is operated into a position that causes power to be delivered to the electrical load, the protruding portion of the paddle actuator comprising a front surface that is configured to be pressed to operate the mechanical switch, a first side surface, and a second side surface, wherein, when the protruding portion is received in the opening, the frame at least partially surrounds the paddle actuator;
a clamp arm that is configured to secure the base to the protruding portion of the paddle actuator; and
a screw that is operatively engaged with the clamp arm such that, when the screw is rotated, the clamp arm is moved toward the protruding portion of the paddle actuator until the clamp arm abuts the first side surface of the protruding portion of the paddle actuator,
wherein the clamp arm is configured to apply a force on the first side surface of the protruding portion of the paddle actuator as the screw is further rotated when the clamp arm abuts the protruding portion of the paddle actuator, and wherein the force applied by the clamp arm is configured such that the frame engages the second side surface of the protruding portion of the paddle actuator to secure the base to the protruding portion of the paddle actuator.

2. The base of claim 1 , wherein the clamp arm is attached to the frame at a pivot joint, and wherein the clamp arm is configured to pivot about the pivot joint.

3. The base of claim 2 , wherein the pivot joint is located proximate to a midpoint of the frame.

4. The base of claim 3 , wherein the clamp arm defines a threaded hole that is configured to receive the screw.

5. The base of claim 4 , wherein the screw is received in a sleeve defined by the frame, and wherein the screw is configured to pull the clamp arm toward the protruding portion of the paddle actuator as the screw is rotatably received by the threaded hole.

6. The base of claim 2 , wherein the frame comprises an end wall and opposed side walls, the base defining an edge that is distal from the end wall, and wherein the pivot joint is located proximate to the edge defined by the base.

7. The base of claim 6 , wherein the clamp arm defines a plate that is configured to engage a distal end of the screw.

8. The base of claim 7 , wherein the screw is configured to push the plate while rotating such that the clamp arm moves toward the protruding portion of the paddle actuator as the screw engages the plate.

9. The base of claim 1 , wherein the frame comprises an outer wall that extends along a perimeter of the frame.

10. The base of claim 9 , wherein the frame comprises a tooth extending into the opening, and wherein the tooth is configured to engage the second side surface of the protruding portion of the paddle actuator to secure the base to the protruding portion of the paddle actuator.

11. The base of claim 10 , wherein the clamp arm is configured to move into the opening from a location proximate to the outer wall as the screw is rotated.

12. The base of claim 11 , wherein the tooth is a first tooth, and wherein the clamp arm defines a second tooth configured to engage the first side surface of the protruding portion of the paddle actuator to secure the base to the protruding portion of the paddle actuator.

13. The base of claim 9 , wherein the frame is configured for releasable attachment of a control unit to the frame, and wherein the outer wall defines one or more snaps configured to engage corresponding features in the control unit.

14. The base of claim 1 , wherein the first side surface and the second side surface are perpendicular to the front surface.

15. A remote control device for use in a load control system, the remote control device configured to be mounted over an installed mechanical switch that controls whether power is delivered to an electrical load, the remote control device comprising:
a base that defines an opening that is configured to receive a protruding portion of a paddle actuator of the mechanical switch therein, the protruding portion of the paddle actuator projecting outward when the mechanical switch is operated into a position that causes power to be delivered to the electrical load, the protruding portion of the paddle actuator comprising a front surface that is configured to be pressed to operate the mechanical switch, a first side surface, and a second side surface, wherein, when the protruding portion is received in the opening the base at least partially surrounds the paddle actuator;
a control unit that is configured to be attached to the base, the control unit including a user interface, the control unit configured to translate a user input from the user interface into a control signal that controls a load control device;
a clamp arm that is configured to secure the base to the protruding portion of the paddle actuator; and
a screw that is operatively engaged with the clamp arm such that, when the screw is rotated, the clamp arm is moved toward the protruding portion of the paddle actuator until the clamp arm abuts the first side surface of the protruding portion of the paddle actuator,
wherein the clamp arm is configured to apply a force on the first side surface of the protruding portion of the paddle actuator as the screw is further rotated when the clamp arm abuts the protruding portion of the paddle actuator, and wherein the force applied by the clamp arm is configured such that the frame engages the second side surface of the protruding portion of the paddle actuator to secure the base to the protruding portion of the paddle actuator.

16. The remote control device of claim 15 , wherein the clamp arm is attached to the base at a pivot joint, and wherein the clamp arm is configured to pivot about the pivot joint.

17. The remote control device of claim 16 , wherein the pivot joint is located proximate to a midpoint of the base.

18. The remote control device of claim 17 , wherein the clamp arm defines a threaded hole that is configured to receive the screw.

19. The remote control device of claim 18 , wherein the screw is received in a sleeve defined by the base, and wherein the screw is configured to pull the clamp arm toward the protruding portion of the paddle actuator as the screw is rotatably received by the threaded hole.

20. The remote control device of claim 16 , wherein the base comprises an end wall and opposed side walls, the base defining an edge that is distal from the end wall, and wherein the pivot joint is located proximate to the edge defined by the base.

21. The remote control device of claim 20 , wherein the clamp arm defines a plate that is configured to engage a distal end of the screw.

22. The remote control device of claim 21 , wherein the screw is configured to push the plate while rotating such that the clamp arm moves toward the protruding portion of the paddle actuator as the screw engages the plate.

23. The remote control device of claim 15 , wherein the base comprises an outer wall that extends along a perimeter of the base.

24. The remote control device of claim 23 , wherein the base defines a tooth

Assignees

• Lutron Tech Co Llc

Inventors

• Shivell William Taylor

Classifications

• H05B47/1965

  using handheld communication devices · CPC title

• H05B47/19

  via wireless transmission · CPC title

• H01H23/04 Primary

  Cases; Covers · CPC title

• H01H11/0006

  for converting electric switches (H01H13/564 takes precedence) · CPC title

• H01H3/12

  Push-buttons · CPC title