Pipeline sampling scraper to sample hydrocarbon deposits while traveling in pipelines

Patent metadata

Field	Value
Publication number	US-11609158-B2
Application number	US-202017017204-A
Country	US
Kind code	B2
Filing date	Sep 10, 2020
Priority date	Sep 10, 2020
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

Methods and systems are provided for treating the tail gas stream of a sulfur recovery plant. The methods including generating a tail gas stream from a sulfur recovery plant, treating the tail gas stream with a hydrogen sulfide absorption unit and a hydrogen selective membrane unit, generating a stream low in hydrogen sulfide and a stream rich in hydrogen. The hydrogen sulfide rich stream is recycled to the sulfur recovery unit. The hydrogen selective membrane unit includes a glassy polymer membrane selective for hydrogen over hydrogen sulfide and carbon dioxide.

First claim

What is claimed is:

1. An apparatus for sampling material in a target zone to identify and monitor pipeline corrosion, the apparatus comprising:
a pipeline pig comprising a scraping mechanism and a sampling mechanism;
the scraping mechanism positioned at a leading end of the pipeline pig, the scraping mechanism operable to dislodge a material from an inside wall of a pipeline;
the sampling mechanism comprising a first conduit, a first valve, a sampling cylinder, a second conduit, and a second valve;
the sampling cylinder comprising a front opening and a distal opening;
the first conduit traversing the scraping mechanism such that the first conduit opens into the pipeline, the first conduit further extending away from the leading end of the pipeline pig toward a distal end of the pipeline pig;
the first conduit in close proximity to the front opening of the sampling cylinder such that substances can pass between the first conduit and the sampling cylinder;
the first valve situated on the first conduit between the scraping mechanism and the sampling cylinder, the first valve operable to selectively seal the first conduit preventing the material from entering the sampling cylinder;
the second conduit in close proximity to the distal opening of the sampling cylinder, such that substances can pass between the sampling cylinder and the second conduit, the second conduit extending away from the scraping mechanism at the leading end of the pipeline pig and towards the distal end of the pipeline pig; and
the second valve situated on the second conduit such that a portion of the second conduit extends beyond the second valve towards the distal end of the pipeline pig, the second valve operable to selectively seal the second conduit such that the portion of the second conduit is sealed from the second conduit in close proximity to the sampling cylinder.

2. The apparatus of claim 1 , further comprising a controller, the controller being in communication with the first valve, such that the controller selectively modifies a first valve operating position, wherein the first valve operating position either seals or unblocks the first conduit, the controller further being in communication with the second valve, such that the controller selectively modifies a second valve operating position, wherein the second valve operating position either seals or unblocks the second conduit.

3. The apparatus of claim 2 , wherein the apparatus further comprises a plurality of wires, the wires connected to the controller and the first valve or the second valve, such that the wires allow for the controller to be in communication with the first valve or the second valve.

4. The apparatus of claim 2 , wherein the controller comprises a transmitter and receiver capable of modifying the first valve operating position or the second valve operating position.

5. The apparatus of claim 2 , wherein the controller comprises a device selected from the group consisting of: an odometer, a radio wave transmitter, a radio wave receiver, an electronic signal receiver, an electronic signal transmitter, a timer, a geospatial locator, and combinations of the same.

6. The apparatus of claim 1 , wherein the first valve and the second valve are solenoid valves.

7. The apparatus of claim 1 , wherein the pipeline pig is equipped with a plurality of the sampling mechanisms such that each of the plurality of the sampling mechanisms collects a sample of the material in one of a plurality of target zones along the pipeline.

8. The apparatus of claim 1 , wherein the pipeline pig comprises a supplementary scraping mechanism at the distal end of the pipeline pig.

9. The apparatus of claim 1 , wherein the sampling mechanism is removable from the pipeline pig.

10. A method of monitoring corrosion from a pipeline with a pipeline tool, the method comprising the steps of:
introducing a pipeline pig to the pipeline such that the pipeline pig travels in a direction of fluid flow in the pipeline, wherein the pipeline pig has a leading end and a distal end, and wherein the pipeline has a potential for damage from corrosion along an inside wall of the pipeline;
wherein the pipeline pig comprises a scraping mechanism and a sampling mechanism;
wherein the scraping mechanism is positioned at the leading end of the pipeline pig;
wherein the sampling mechanism comprises a first conduit, a first valve, a sampling cylinder, a second conduit, and a second valve;
wherein the sampling cylinder has a front opening and a distal opening;
wherein the first conduit traverses the scraping mechanism such that the first conduit opens into the pipeline, the first conduit further extending away from the leading end of the pipeline pig toward the distal end of the pipeline pig;
wherein the first conduit is in close proximity to the front opening of the sampling cylinder such that substances can pass between the first conduit and the sampling cylinder;
wherein the first valve is situated on the first conduit between the scraping mechanism and the sampling cylinder;
wherein the second conduit is in close proximity to the distal opening of the sampling cylinder such that substances can pass between the sampling cylinder and the second conduit, the second conduit extending away from the scraping mechanism at the leading end of the pipeline pig and towards the distal end of the pipeline pig;
wherein the second valve is situated on the second conduit such that a portion of the second conduit extends beyond the second valve toward the distal end of the pipeline pig;

maintaining the first valve in a closed position such that access to the sampling cylinder is blocked;
scraping the inside wall of the pipeline with the scraping mechanism such that a material is dislodged from the inside wall of the pipeline;
collecting the material from the action of the scraping mechanism such that the material enters the first conduit;
opening the first valve situated on the first conduit, such that the material passes into the sampling cylinder;
collecting the material as a sample in the sampling cylinder for a preselected period of time; and then
closing the first valve such that no additional material enters the sampling cylinder, such that the sample is isolated from the pipeline.

11. The method of claim 10 , wherein the pipeline pig further comprises a controller, and further wherein the step of opening the first valve is triggered by the controller.

12. The method of claim 10 , wherein the second valve is maintained in a closed position for the entirety of the method.

13. The method of claim 11 , wherein the controller determines a point at which to trigger the opening of the first valve based on measurements from a device selected from the group consisting of: an odometer, a radio signal receiver, a radio signal transmitter, an electronic signal receiver, an electronic signal transmitter, a timer, and combinations of the same.

14. The method of claim 10 , further comprising the steps of:
opening the second valve;
allowing the material to move from the sampling cylinder into the second conduit through the second valve, the second conduit operable to allow heavier material to travel through the second conduit; and then
closing the second valve.

15. The method of claim 14 , wherein the pipeline pig further comprises a controller, and further wherein the step of opening the second valve is triggered by the controller.

16. The method of claim 15 , wherein the controller determines the point at which to trigger the opening of the second valve based on measurements from a device selecte

Assignees

• Saudi Arabian Oil Co

Inventors

• Al-Rwaily Nawaf
• Akkas Ahmad

Classifications

• F16L55/26

  Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means · CPC title

• F16L2101/30

  Inspecting, measuring or testing · CPC title

• G01N2001/1025

  Liquid suspensions; Slurries; Mud; Sludge · CPC title

• G01N17/04

  Corrosion probes · CPC title

• B08B13/00

  Accessories or details of general applicability for machines or apparatus for cleaning · CPC title