Method for starting operation of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-11608807-B2
Application number	US-201917616618-A
Country	US
Kind code	B2
Filing date	Jun 5, 2019
Priority date	Jun 5, 2019
Publication date	Mar 21, 2023
Grant date	Mar 21, 2023

Abstract

The invention relates to a method for starting operation of an internal combustion engine, wherein the method comprises the steps of: when the internal combustion engine is not operating, providing pressurized gas in the air intake duct; opening the intake valve in a first cylinder while keeping the exhaust valve of the first cylinder closed so as to allow the pressurized gas to enter the first cylinder, press onto the corresponding piston and thereby move the corresponding piston and rotate the crank shaft; supplying fuel to at least one of the cylinders where the corresponding piston has performed or is performing a compression step so as to ignite the fuel and start operation of the engine.

First claim

The invention claimed is:

1. Method for starting operation of an internal combustion engine, wherein the engine comprises:
a set of one or more cylinders, each cylinder in said set being provided with an intake valve and an exhaust valve arranged to regulate a flow of gas into and out from the cylinder, respectively, and a piston arranged to move back and forth in the cylinder;
a crank shaft operatively connected to each piston so as to rotate when the piston(s) move(s) back and forth in the corresponding cylinder;
a fuel supply system arranged to supply fuel to the cylinder(s);
an air intake duct arranged to feed intake air to the cylinder(s);
an exhaust duct arranged to feed exhaust gas away from the cylinder(s); and
an exhaust gas recirculation system comprising an EGR conduit arranged to connect the exhaust duct and the air intake duct so as to allow recirculation of exhaust gas through the cylinder(s) during operation of the engine;
wherein the method comprises the steps of:
when the internal combustion engine is not operating, providing pressurized gas in the air intake duct;
opening the intake valve in a first cylinder while keeping the exhaust valve of the first cylinder closed so as to allow the pressurized gas to enter the first cylinder, press onto the corresponding piston and thereby move the corresponding piston and rotate the crank shaft;
supplying fuel to at least one of the cylinders where the corresponding piston has performed or is performing a compression step so as to ignite the fuel and start operation of the engine,

characterized in
that the pressurized gas is provided by:
closing the air intake duct upstream the EGR conduit and closing the exhaust duct downstream the EGR conduit so as to form a closed recirculation loop comprising the EGR conduit for gas contained in the closed recirculation loop;
operating a controllable gas feeding device arranged in the closed recirculation loop while keeping the intake valve(s) closed, wherein the gas feeding device is configured to feed gas from an inlet to an outlet thereof and wherein the gas feeding device is operated so that a pressure of the gas contained in the closed recirculation loop is increased in the air intake duct and decreased in the exhaust duct.

2. Method according to claim 1 , wherein the method comprises the step of opening an EGR valve arranged to control flow through the EGR conduit.

3. Method according to claim 1 , wherein the air intake duct is closed by closing an intake throttle valve arranged in the air inlet duct upstream of the EGR conduit.

4. Method according to claim 1 , wherein the exhaust duct is closed by closing an exhaust duct valve arranged in the exhaust duct downstream the EGR conduit.

5. Method according to claim 1 , wherein the gas feeding device is arranged in the EGR conduit.

6. Method according to claim 1 , wherein the gas feeding device is a positive displacement machine configured to displace gas from an inlet to an outlet thereof by trapping a fixed amount of gas and forcing that trapped amount of gas from the inlet to the outlet.

7. Method according to claim 6 , wherein the positive displacement machine is a rotary roots type blower having a pair of rotary members provided with meshing lobes.

8. Method according to claim 1 , wherein the method comprises the step of:
opening the exhaust valve in the first cylinder when the piston of the first cylinder has reached a bottom dead center position so as to allow the now expanded pressurized gas to exit the first cylinder.

9. Method according to claim 8 , wherein the method comprises the step of:
continuing feeding pressurized gas into the set of cylinders while opening and closing the corresponding intake and exhaust valve(s) until the crank shaft reaches a threshold rotational speed; wherein the step of supplying fuel to at least one of the cylinders is carried out when the speed threshold has been reached.

10. Method according to claim 9 , wherein the engine is provided with a system for variable control of the intake and exhaust valves, wherein the step of continuing feeding pressurized gas into the set of cylinders while opening and closing the intake and exhaust valve(s) comprises:
opening the intake valve of the first or a second cylinder during at least a part of a crank shaft angle (CA) range of around 0-180° and keeping the same intake valve closed at around 180-360°, wherein the piston in the same cylinder is in a top dead center (TCD) position at 0° and 360° CA and in a bottom dead center (BDC) position at 180° CA, and
opening the exhaust valve ( 24 ) of the same cylinder during at least a part of a crank shaft angle (CA) range of around 180-360° and keeping the same exhaust valve closed at around 0-180° CA.

11. Method according to claim 1 , wherein the step of supplying fuel to at least one of the cylinders is followed by the steps of:
confirming whether fuel ignition occurs and whether the engine has started to operate, and
if not, interrupting supplying fuel, or
if so, opening intake and exhaust ducts so as to open up the closed recirculation loop and allow normal operation of the engine.

12. Method according to claim 11 , wherein the step of confirming whether fuel ignition occurs and whether the engine has started to operate comprises:
determining whether the crank shaft rotation speed increases above a threshold value as a result of the step of supplying fuel.

13. Method according to claim 11 , wherein the step of opening intake and exhaust ducts so as to open up the closed recirculation loop and allow normal operation of the engine comprises:
setting an operation drive level/power of the gas feeding device to a level desired during operation of the engine.

14. Method according to claim 1 , wherein the engine is provided with a turbocharger arrangement comprising a turbocharger turbine operatively connected to a turbocharger compressor, wherein the turbocharger compressor is arranged in the air intake duct, wherein the turbocharger turbine is arranged in the exhaust duct so as to drive the turbocharger compressor and wherein the EGR conduit connects to the air intake duct downstream the turbocharger compressor and connects to the exhaust duct upstream the turbocharger turbine.

15. Method according to claim 1 , wherein the step of opening the intake valve in the first cylinder is carried out when the piston in the first cylinder is in a position where it has passed a top dead center (TDC) position but has not yet passed a bottom dead center (BDC) position.

16. An internal combustion engine comprising:
a set of one or more cylinders, each cylinder in said set being provided with an intake valve and an exhaust valve arranged to regulate a flow of gas into and out from the cylinder, respectively, and a piston arranged to move back and forth in the cylinder;
the engine further comprising:
a crank shaft operatively connected to each piston so as to rotate when the piston(s) move(s) back and forth in the corresponding cylinder;
a fuel supply system arranged to supply fuel to the cylinder(s);
an air intake duct arranged to feed intake air to the cylinder(s);
an exhaust duct arranged to feed exhaust gas away from the cylinder(s);
an exhaust gas recirculation (EGR) system comprising an EGR conduit arranged to connect the exhaust duct and the intake duct so as to allow recirculation of exhaust gas through the cylinder(s) during operation of the engine;
an intake throttle valve arranged in the air inlet duct upstream of the EGR conduit;
an exhaust duct valve arranged in the exhaust duct downstream th

Assignees

• Volvo Truck Corp

Inventors

• Carlén Andersson Johan
• Rahm Fredrik

Classifications

• F02B37/00

  Engines characterised by provision of pumps driven at least for part of the time by exhaust · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02N9/04

  the pressure fluid being generated otherwise, e.g. by compressing air · CPC title

• F02M26/05

  High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor · CPC title

• F02M26/34

  with compressors, turbines or the like in the recirculation passage · CPC title